Gotts intake modification
I used 3" (inside diameter, 3 1/2" od) black plastic ABS drain pipe, heated it over a gas burner to soften it, shaped it into the slight oval shape of the hole in the wheelwell, and pushed it into place while it was still hot. Tight fit, no rattle. The other end slips perfectly into the accordion section of the stock intake, no clamps necessary.
My truck is not here right now or I'd snap a pic. Sorry!
My truck is not here right now or I'd snap a pic. Sorry!
Here's a shot of the Gotts mod installed. The hole in the wheelwell is approximately 3 1/2" wide and 3" high, give or take, shaped like a flattened circle, sort of. I heated the ABS over the gas stove in my kitchen (wifey was VERY concerned!) until it was just barely soft enough to flatten. I used an oveglove to do the shaping, the pipe gets rather hot before it softens enough to shape! I then took it outside and test-fit it, and had to take it back inside for another heating/shaping session before it fit properly. I inserted the pipe into the wheelwell while it was hot, just in case it needed a bit more shaping...
I had removed the stock intake pipe to do this, so after the Gotts pipe was in place I simply inserted the end of the pipe into the intake and installed the intake. No clamping necessary, as the ABS pipe is a snug fit inside the intake. Besides, this all happens well before the air filter anyway, so a tiny bit of leakage won't affect a thing.
I didn't use any sealant around the pipe at the wheelwell. It moves around a bit in the hole (up and down, not in and out), and may rattle some over rough ground. The coolant overflow line will also bounce on the pipe and make some noise, you may want to zip-tie it up out of the way. I haven't done either on this truck, but this one is my wife's and doesn't see a lot of serious off-road use.

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Here's the stock snorkel. The snorkel itself is about 10" long. About 2 5/8" extends into the wheelwell. I cut my ABS pipe to 12", because I wanted a good overlap inside the stock intake. I inserted the pipe only about 2" into the wheelwell. You'll see when you get the snorkel out how much room there is inside the well. There's a lot of space in there.

As far as using a K&N, it's my understanding that the stock paper filter is more effective at keeping dust out of the engine. They're cheap, I keep a new one on hand and swap it out as needed. They are SO easy to check and change, I look at mine about once a month while refueling. I work in dusty conditions, so I'll swap in a new filter about 4 times a year...
I had removed the stock intake pipe to do this, so after the Gotts pipe was in place I simply inserted the end of the pipe into the intake and installed the intake. No clamping necessary, as the ABS pipe is a snug fit inside the intake. Besides, this all happens well before the air filter anyway, so a tiny bit of leakage won't affect a thing.
I didn't use any sealant around the pipe at the wheelwell. It moves around a bit in the hole (up and down, not in and out), and may rattle some over rough ground. The coolant overflow line will also bounce on the pipe and make some noise, you may want to zip-tie it up out of the way. I haven't done either on this truck, but this one is my wife's and doesn't see a lot of serious off-road use.

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Here's the stock snorkel. The snorkel itself is about 10" long. About 2 5/8" extends into the wheelwell. I cut my ABS pipe to 12", because I wanted a good overlap inside the stock intake. I inserted the pipe only about 2" into the wheelwell. You'll see when you get the snorkel out how much room there is inside the well. There's a lot of space in there.

As far as using a K&N, it's my understanding that the stock paper filter is more effective at keeping dust out of the engine. They're cheap, I keep a new one on hand and swap it out as needed. They are SO easy to check and change, I look at mine about once a month while refueling. I work in dusty conditions, so I'll swap in a new filter about 4 times a year...
And about the K&N, technicaly, that filter traps far more dust than paper filter because of the oil, and just the general structure of the filter, most people complain that it's actually worse for your vehicle, however 9 out of 10 times the reason for that is that people do not maintain the filter properly, but i don't know haha, worst case scenerio is changing back to the paper filter.
I never looked into what the Gotts mod consisted of because I normally don't change much from the factory. But I did notice the big restriction in the fresh air intake after I bought my '05 new. Turns out I did the mod and never knew I had "The Gotts Mod"! Even if it doesn't do much, I feel the engine breathes better...

