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2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

How bad is this frame rust ?

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Old Sep 12, 2020 | 08:51 PM
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Default How bad is this frame rust ?

How common is this for a 2007 ?
Can frames be repaired with a weld patch?
Is this a huge deal or not really ?
The hole is the size of a cell phone.
What is the typical cost of this repair ?

How bad is this frame rust ?-8bvlzan.jpg
How bad is this frame rust ?-puxryhd.jpg

Last edited by unflagging; Sep 12, 2020 at 08:55 PM.
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Old Sep 12, 2020 | 08:54 PM
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How common is this for a 2007 ?
Can frames be repaired with a weld patch?
Is this a huge deal or not really ?
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Old Sep 12, 2020 | 10:28 PM
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Wow. That looks pretty bad to me. I'd be for having that cut out and patched I'd possible. Doesn't look super safe as is.
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Old Sep 13, 2020 | 02:22 AM
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Seeing all your posts and how they’re multiplying with repair questions, how much do you feel like torturing yourself over this basket case?

I’m no frame rust expert living in the Houston area, but even I’d have passed on that.
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Old Sep 13, 2020 | 08:31 AM
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Rack leak, frame rust, and change fluids?
Hardly torture.
Any used car acquisition involves sorting out the car in the first week
There will be a couple of threads, as a result.
I can either spend a few grand on sorting a used truck, or spend $45,000 on a new one.
Draining $45,000 from my portfolio is what sounds like torture, LOL
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Old Sep 13, 2020 | 08:57 AM
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That my friend is a little more than frame rust...i wouldn't put a penny into whatever is sitting on top of that frame.
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Old Sep 13, 2020 | 09:07 AM
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This Ford is only a 2007.
Before sending the truck for $200 in scrap, Are there any other options?
Does anyone here have any actual experience with frame repair?

Last edited by unflagging; Sep 13, 2020 at 10:03 AM.
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Old Sep 13, 2020 | 10:11 AM
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I've repaired rust on 60s ford trucks. Repairing a frame is possible IF there is enough good frame left to weld to. Sometimes it's best to find a used frame from the salvage yard off a rollover or something. These days truck like this show up in there that aren't even wrecked because the motor or trans blew up.
is that the only place the frame is rusted? The side up next to the gas tank is a common spot for the frame to rust out.
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Old Sep 13, 2020 | 10:13 AM
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This seems to be the only failure in the frame. The rest seems fine.
What side near the gas tank? Driver's or passengers?

What about this? Frame cap ? Just weld overlay over the entire section? Is this legit? See photo.
https://www.autorust.com/product/ful...assenger-side/

Good point about salvage frame from a Triton failure.
Any idea ballpark what a frame swap would cost at a shop?
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Old Sep 13, 2020 | 10:27 AM
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That looks awful. If it’s that bad, I wonder what other parts of the truck are also just as bad or will soon be in the future.

I have an 08, live in Vermont where lots of salt is used and I have no holes or even really any rust on my frame. This truck was probably never washed. I’m sure it was neglected in other ways too.
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