Battery cables
#1
Senior Member
Thread Starter
Battery cables
so as we all know there isnt a really good source for battery cables for our trucks unless you want to pay out the ****.(if there is one you know of then pipe up) so i plan to build my own.
The problem:
Right now i cant run my A/C and lights at the same time. My battery and Alternator check out okay. I have had problems with the cables in the past and did quick fixes to keep going. so now i believe that is where the problem lies once again. possibly a ground. So this time i plan to replace the cables the best way possible.
The fix:
So keeping in mind that i plan to upgrade the Alternator at some point as well as going to a dual battery setup, i want the best cables and terminals i can find.
so far i have found Welding cable at Tractor Supply for 5 dollar per foot for 2 gauge and 4 dollars a foot for 4 gauge. both say they are 600v cable. i am looking at this over battery cable because of the better flexibility, finer strands, and better insulation. Any thoughts?
i have also found Quick Connect battery Terminals and Lugs at NAPA. Though they only have the compression style. what i want is the Fusion style. but i am trying to find the parts all locally.
so if anyone who has done this have any advice please post. i need to know what size of cable most of all.
i will post my progress on this what i learn and what my final cost end up being.
Oh and my truck is a 94 302 v8 extended cab 4x4
The problem:
Right now i cant run my A/C and lights at the same time. My battery and Alternator check out okay. I have had problems with the cables in the past and did quick fixes to keep going. so now i believe that is where the problem lies once again. possibly a ground. So this time i plan to replace the cables the best way possible.
The fix:
So keeping in mind that i plan to upgrade the Alternator at some point as well as going to a dual battery setup, i want the best cables and terminals i can find.
so far i have found Welding cable at Tractor Supply for 5 dollar per foot for 2 gauge and 4 dollars a foot for 4 gauge. both say they are 600v cable. i am looking at this over battery cable because of the better flexibility, finer strands, and better insulation. Any thoughts?
i have also found Quick Connect battery Terminals and Lugs at NAPA. Though they only have the compression style. what i want is the Fusion style. but i am trying to find the parts all locally.
so if anyone who has done this have any advice please post. i need to know what size of cable most of all.
i will post my progress on this what i learn and what my final cost end up being.
Oh and my truck is a 94 302 v8 extended cab 4x4
#2
so as we all know there isnt a really good source for battery cables for our trucks unless you want to pay out the ****.(if there is one you know of then pipe up) so i plan to build my own.
The problem:
Right now i cant run my A/C and lights at the same time. My battery and Alternator check out okay. I have had problems with the cables in the past and did quick fixes to keep going. so now i believe that is where the problem lies once again. possibly a ground. So this time i plan to replace the cables the best way possible.
The fix:
So keeping in mind that i plan to upgrade the Alternator at some point as well as going to a dual battery setup, i want the best cables and terminals i can find.
so far i have found Welding cable at Tractor Supply for 5 dollar per foot for 2 gauge and 4 dollars a foot for 4 gauge. both say they are 600v cable. i am looking at this over battery cable because of the better flexibility, finer strands, and better insulation. Any thoughts?
i have also found Quick Connect battery Terminals and Lugs at NAPA. Though they only have the compression style. what i want is the Fusion style. but i am trying to find the parts all locally.
so if anyone who has done this have any advice please post. i need to know what size of cable most of all.
i will post my progress on this what i learn and what my final cost end up being.
Oh and my truck is a 94 302 v8 extended cab 4x4
The problem:
Right now i cant run my A/C and lights at the same time. My battery and Alternator check out okay. I have had problems with the cables in the past and did quick fixes to keep going. so now i believe that is where the problem lies once again. possibly a ground. So this time i plan to replace the cables the best way possible.
The fix:
So keeping in mind that i plan to upgrade the Alternator at some point as well as going to a dual battery setup, i want the best cables and terminals i can find.
so far i have found Welding cable at Tractor Supply for 5 dollar per foot for 2 gauge and 4 dollars a foot for 4 gauge. both say they are 600v cable. i am looking at this over battery cable because of the better flexibility, finer strands, and better insulation. Any thoughts?
i have also found Quick Connect battery Terminals and Lugs at NAPA. Though they only have the compression style. what i want is the Fusion style. but i am trying to find the parts all locally.
so if anyone who has done this have any advice please post. i need to know what size of cable most of all.
i will post my progress on this what i learn and what my final cost end up being.
Oh and my truck is a 94 302 v8 extended cab 4x4
#3
Senior Member
I use 2 gauge because I have a spool of 2 gauge wire , I use the crimp on terminals but solder them on with a propane torch. I clamp the terminal in the bench vice, and coat my stripprd wire end with solder flux , then i heat the terminal while feeding in solder until I have It full of molten solder, then slam in the wire, and using my third hand or monkey like tail, I wind the vise tight, to squash the terminal. For the battery terminals themselves I get ones that bolt on like these
#4
broke white boy
i'm running 2/0 cables they are as big as my thumb, but they are about 6-7+ bucks a foot. but the truck fires off like no other.
you can also cut up and use jumper cables. they are pretty cheap, and come with about 12-15ft of cable.
you can also cut up and use jumper cables. they are pretty cheap, and come with about 12-15ft of cable.
#7
Senior Member
Thread Starter
never thought of cutting up jumper cables.
thanks for the link 5rangers.
the reason why i am thinking of better cables is that not only do i want to fix the current problems but i dont want to have to do things twice as far as up grading the cable again when i install future mods such off road lighting, winches and stereo amps.
i was thinking of using the 2 gauge for the battery cables and the 4 gauge for the grounds. what i am trying to figure out is all the talk of 2/0 and 2 gauge. are some just referring to the same cable differently or is that 2 sizes.
also welding cable vs. battery cable. is welding cable overkill? does anybody have any experience with this?
thanks for the link 5rangers.
the reason why i am thinking of better cables is that not only do i want to fix the current problems but i dont want to have to do things twice as far as up grading the cable again when i install future mods such off road lighting, winches and stereo amps.
i was thinking of using the 2 gauge for the battery cables and the 4 gauge for the grounds. what i am trying to figure out is all the talk of 2/0 and 2 gauge. are some just referring to the same cable differently or is that 2 sizes.
also welding cable vs. battery cable. is welding cable overkill? does anybody have any experience with this?
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#8
Senior Member
Electricity only travels over the surface of the conductor. So more wires in the cable will equal greater surface area and lower resistance. However any 2 gauge cable is more than enough for a 12v system.
#9
DC voltage is evenly distributed across the diameter of the wire due to the fact that it has no frequency.
Sorry for hijacking, I was looking to replace my Batt/alt/starter cables and thought I'd add my $0.02 to Warlockks post...