Nothing else I can think of at the moment.

 

I dont think its the bulbs dimmer switch (i just replaced it) or the wires in the front. They seem to be ok.

 

I pulled the switch out and the connector was melted as you said. I need to fix it tommorow, trying to do timing on a jap MR2 and it wont let us get the motor mount back on. IDK why it wont. just giving us a hard time, thats whats keeping me from my project.

 

I broke off some of the melted plastic and wrapped some of the wires in electrical tape. It was a Red wire with a yellow stripe. I am assuming this is the main power.

 

Black with an orange stripe and tan with a white stripe have power always, and supply the switch with power. Brown is power to the parking lights. Red with a yellow stripe is power to the dimmer switch, which then gives power to the headlights.

 

Nice! Well it stayed on for like an hour steady last night. It seems to have fixed my problem. AGAIN THANK YOU SEAN!

 

I rode around all night with the brights on. Its officially fixed, and if it starts acting up again I know exactly where to look. THANKS GUYS!