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Replicating a HDPP Possible?

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Old Oct 18, 2019 | 02:28 PM
  #11  
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Originally Posted by Gladehound
Modifying your truck cannot raise it's legal GVWR. Re-certifying at a higher GVWR is possible, but it would require engineers, lawyers and testing and would probably cost quite a bit more than a new truck. So I suggest you forget about that route.

The obvious answer is buy another truck... but you DO NOT WANT TO BUY A NEW TRUCK. Well how about used one! LOL

There is a legal way to increase your payload but not your GVWR. Simply take stuff off the truck that you don't need.

The good news, your 2019 Max Tow likely has the same frame as the HDPP and it already has a 4050 rear axle / springs. Properly balanced you could put 2,000 in / on your truck and not exceed your axle ratings. Since you likely already have the HDPP frame (craw under and check) I see no issue from a flexing / breakage perspective. The only issue is that the softer springs of the Max Tow vs the HDPP will not control the weight as well. To fix this you could get the 600 pound / inch front coils from and HDPP and the HDPP rear spring pack (or, it's easier, cheaper and likely more effective to just add SumoSprings or equivalent in the rear). Get the HDPP shocks as well. That set up wont be legal beyond your current GVWR. However, it should handle the load as well as an HDPP from a physics perspective. I'm assuming that the sway bar on the two are the same but you may want to check part numbers to be sure. The HDPP sway bar may be thicker, if so get that too. Given that your truck is already as close as it gets to an HDPP without being one, it shouldn't be hard. For you, it should just be Springs, shocks, sway bar, wheels, tires. You still wont have the rear axle but I don't think you need it for a well balanced 2,000 pound payload.
Originally Posted by alanh32
Thank you for your valuable input. I agree with all that you have said as well. I wasn’t aware that my frame is the thicker frame because of the Max Tow. I will get under and check it to make sure.
Just checked and YES it does have the HDPP frame.... adding up GAWR is a combined 7700 for my truck... Really think its dumb that the combined GAWR is 650lbs over the GVWR (7050).

Weird how its possible to exceed GVWR but still be under the front and rear GAWR. Why do manufactures do this?
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Old Oct 18, 2019 | 02:38 PM
  #12  
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Originally Posted by alanh32
Just checked and YES it does have the HDPP frame.... adding up GAWR is a combined 7700 for my truck... Really think its dumb that the combined GAWR is 650lbs over the GVWR (7050).

Weird how its possible to exceed GVWR but still be under the front and rear GAWR. Why do manufactures do this?
Because they don't know where the weight will be placed in the vehicle when loaded.

I can place 100% of my remaining payload directly over the rear axle and just (but not quite) max it out.
On the other end of the spectrum, If much more than a third of my payload is over the front axle, I'd be over on the front. This isn't really practical, because the hood is way to flimsy to support much weight, so anything in the cab would put load on both the front and rear axles.

In practical application, this is a people [cab] vs cargo [bed] loading difference.
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Old Oct 18, 2019 | 02:51 PM
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Originally Posted by 2018LLB4x2
Because they don't know where the weight will be placed in the vehicle when loaded.

I can place 100% of my remaining payload directly over the rear axle and just (but not quite) max it out.
On the other end of the spectrum, If much more than a third of my payload is over the front axle, I'd be over on the front. This isn't really practical, because the hood is way to flimsy to support much weight, so anything in the cab would put load on both the front and rear axles.

In practical application, this is a people [cab] vs cargo [bed] loading difference.
So hypothetically if I am under GAWR on the front and rear, but over GVWR as a whole, does make this illegal? Doesn't make a ton of sense to me. 2 axles are supporting the weight of the truck. If i am under the maximum loaded weight of these 2 axles, why would my max be over weight on the GVWR as a whole? Especially because I have the HDPP frame... So what is stopping these numbers from being higher? Seems like only Springs, Shocks, Wheels, and Tires. Everything else is the same as the HDPP equipped truck.
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Old Oct 18, 2019 | 04:21 PM
  #14  
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To comply, you can't exceed any of the ratings. And yes, there are many to factor in.

As was pointed out earlier, re-certification does exist, but isn't really practical.

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Old Oct 19, 2019 | 12:43 PM
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Originally Posted by 2018LLB4x2
...If much more than a third of my payload is over the front axle, I'd be over on the front. This isn't really practical, because the hood is way to flimsy to support much weight...
You're forgetting front bumper-mounted loads, like a tow bar, winch, snow plow, railroad wheels...
Originally Posted by a67rs
Doesn't make a ton of sense to me.
How many years have you studied engineering?
Originally Posted by a67rs
2 axles are supporting the weight of the truck. If i am under the maximum loaded weight of these 2 axles, why would my max be over weight on the GVWR as a whole?
So that each axle has some reserve capacity to handle offset loading.
Originally Posted by a67rs
So what is stopping these numbers from being higher? Seems like only Springs, Shocks, Wheels, and Tires.
Your refusal to buy a truck with higher ratings. If you want Ford to certify & warrant the truck for more weight (meaning more cost & liability for them), you have to pay. Look at all the people who improperly overloaded their Explorers with underinflated tires in the late 90s/early 00s, and still successfully sued Ford & Firestone when they rolled them over. That's why everyone pays for TPMS now.
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Old Oct 19, 2019 | 03:18 PM
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Originally Posted by Steve83
How many years have you studied engineering?.
I have not studied mechanical engineering academically. That is why I am asking these questions in hopes someone can respond that can provide constructive criticism, which people have. I do not appreciate the passive aggressive comment.
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Old Oct 19, 2019 | 05:53 PM
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Originally Posted by 2018LLB4x2
One other potential downside to adding HDPP components is that they themselves are likely going to be heavier than what's currently on your truck, so that will also eat into payload.
Kinda like the silly ideas I’d see when I used to frequent Ranger forums.

“Wouldn’t it be great to swap in a 6.0 PSD into my 2.3 Ranger?”

”I guess so, Chief, but you just wiped out your payload cap and any semblance of utility with the weight of the axles and drivetrain piled onto that skimpy frame. But, it rattles a lot!”

Originally Posted by a67rs
So what is stopping these numbers from being higher? Seems like only Springs, Shocks, Wheels, and Tires. Everything else is the same as the HDPP equipped truck.
Everything. That’s why these vehicles are tested years before they’re a twinkle in an owner’s eye. Bearings, hubs, frame, anything holding the vehicle together. You name it. I’m watching this episode of NOVA about why bridges collapse right now. The I-35 bridge in Minneapolis collapsed because a gusset plate was 1/2” thick rather than a full 1” thick. Too much weight on something that couldn’t handle it plus Mother Nature at work. It may last some time, but when it decides not to...
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Old Oct 19, 2019 | 09:22 PM
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Well, you got your answers already. The mechanical engineer I am says your thinking makes sense (as a constructive comment this time), however GVWR can’t be increased, even if you do all HDPP modifications, because the limitation is then a legal one.

Sorry buddy, to achieve that legally and safely, you’ll need a new HDPP truck. I’ve been in the same situation and made the move.
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Old Oct 20, 2019 | 08:21 PM
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Originally Posted by a67rs
Just checked and YES it does have the HDPP frame.... adding up GAWR is a combined 7700 for my truck... Really think its dumb that the combined GAWR is 650lbs over the GVWR (7050).

Weird how its possible to exceed GVWR but still be under the front and rear GAWR. Why do manufactures do this?
I think it's smart that the combined GAWRs exceed the GVWR. Could you imagine the complaints if to max out your payload you had to precisely balance the load to the pound to be legal! That's why just about any vehicle you look at will have higher combined GAWRs than the GVWR. My combined GAWRs is 8,600 despite my 7850 GVWR. In fact, even if I put all added weight directly over my rear axle, I'll still exceed GVWR before I exceed the RAWR. Trucks are made this way because most added weight is balanced around the rear axle.
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Old Oct 20, 2019 | 09:42 PM
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What would be the point of adding the HDPP stuff? If for towing, you already have the maximum towing ability, 1320 pounds. Not even an HDPP can tow more than that.
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