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1997 - 2003 Ford F150 General discussion on the Ford 1997 - 2003 F150 truck.

Suspension problems

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Old Aug 24, 2021 | 08:41 PM
  #21  
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Originally Posted by raysorenson
First to answer your question about the torsion bars, you don't need to mess with them since you don't have to remove the lower control arms to press out the LBJ's. Even if you had to remove the LCA's, the torsion bars can be moved forward enough to get the LCA's out without touching the adjustment screws or using any special tools other than a good hammer.

Do all 4 ball joints at the same time unless you're poor, lazy and can do your own alignments. I don't see wear in the videos but allowable wear for the UBJ's is like .008" so I probably wouldn't see an out of spec joint in the video. I wrap a hand around the UBJ's and move things around to check for looseness. Sometimes you can feel things that can't be seen.
Thanks, raysorenson, that's super-helpful! I'm not poor yet but I may be soon if I keep emptying my savings into this truck! They aren't terribly expensive, so I'll add the uppers.
Another thing to check for is your camber plates. The truck came from the factory without adjustable camber plates. Instead of an offset drilled cam washer, they just have rectangular plates with holes drilled in them for the UCA bushing bolts. Those have to be replaced if you want to adjust camber/caster. FYI, as alignment dude I left the factory non-adjustable plates in there after replacing ball joints. Usually alignment checked out as long as I put the plates back like I found them. If it didn't, I replaced the plates as needed.
I saw those kits on the Moog page but I figured they might be more for people who tamper with their ride height. I've never done this before, so not knowing how hard it will be to get it back together precisely the way came apart, I'll definitely take these under consideration, too.

And yet another thing: Consider doing your own alignment. Now that saw blade angle finders are dirt cheap, they've added to the functionality of tried and true toe plates so that they measure camber and caster. I use Tenhulzen toe plates but these Tenhulzen ripoffs are half the price. The only thing that gets tricky is centering the steering wheel since they don't measure toe relative to the rear axle.
Vevor toe plates
That's amazing! I might have to try this, too. I had no idea something like this even existed. Is it more sensible, though, to get a full four-wheel alignment done this time, since I have no idea where it stands, and then start doing my own once I know I have a solid starting point? Having the steering wheel off-center drives me absolutely batty.
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Old Aug 24, 2021 | 10:22 PM
  #22  
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nvm

Last edited by COStruck; Aug 24, 2021 at 10:26 PM. Reason: delete post
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Old Sep 1, 2021 | 09:58 PM
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Any recommendations for a grease gun? Never needed one before. The one Moog recommended is out 8 weeks, and everything else either seems to be junk or is $$$.
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Old Sep 10, 2021 | 05:53 PM
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Everything's arrived and I'll be working on this this weekend or next. How tight do the grease fittings go? Just til they bottom out? There's nothing about them in any of the instructions.
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Old Sep 18, 2021 | 02:00 PM
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Weird... I can't start the nuts on either inner tie rod end (outers are fine). I thought I'd clean up the threads but my tap/die set doesn't get anywhere near big enough. What can I do?

Last edited by COStruck; Sep 18, 2021 at 02:02 PM.
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Old Sep 18, 2021 | 02:37 PM
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Reverse threads.

I'm an idiot.
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Old Sep 19, 2021 | 08:21 AM
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I’m waiting on FedEx to drop off my Moog upper control arms today…have you tackled those yet?
they seem to be pretty straight forward…
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Old Sep 19, 2021 | 11:12 AM
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Originally Posted by Kokopelli
I’m waiting on FedEx to drop off my Moog upper control arms today…have you tackled those yet?
they seem to be pretty straight forward…
Easiest part of the job so far (with the Pitman arm puller, anyway).
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Old Sep 19, 2021 | 09:53 PM
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I completely regret trying to cut the Pitman arm to get it off the steering box instead of pulling the steering box. I threw in the towel at dark and it's no closer to coming off than it was when I started.
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Old Sep 20, 2021 | 10:19 AM
  #30  
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I unbolt the box and leave the lines attached, turn it sideways, then put the puller on there.
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