Topic Sponsor
1997 - 2003 Ford F150 General discussion on the Ford 1997 - 2003 F150 truck.

Rush repair

Thread Tools
 
Search this Thread
 
Old Dec 21, 2011 | 07:25 PM
  #1  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default Rush repair

I have some rust holes in my rockers but dont want replace whole rocker can I just grind off all rust and fill with bondo? I am new to body work but im trying to save a buck
Reply
Old Dec 21, 2011 | 08:16 PM
  #2  
papa tiger's Avatar
Member
 
Joined: Nov 2011
Posts: 32,108
Likes: 240
Thumbs up

Originally Posted by 98ford5.4
I have some rust holes in my rockers but dont want replace whole rocker can I just grind off all rust and fill with bondo? I am new to body work but im trying to save a buck
Make skins and glue em over it. Cover it all with spay bed coat Bottom 8 inches or so. You can also get it sprayed, just like the bed, real tough stuff. Filling it in will just make it rust faster. You can buy a skin and cut it to fit over the old one. Paint it on the inside before attaching it to the old. Let it dry for a couple of days to cure. Even real tree it for effects.

Last edited by papa tiger; Dec 21, 2011 at 08:24 PM.
Reply
Old Dec 21, 2011 | 08:40 PM
  #3  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default

What abot that expandable foam stuff?
Reply
Old Dec 21, 2011 | 08:52 PM
  #4  
wuts4dinr's Avatar
Member
 
Joined: Dec 2011
Posts: 37
Likes: 1
Default

The rockers on these trucks seem to rust from the inside out, hope yours wont turn out like mine did ground out all rust til I got to solid sheet metal didn't stop til about a half inch above the door line, I ended up reshaping the whole thing with expanding foam wrapped it with fiberglass and gave it literally a quarter inch thick coat of herculiner on the bottom and in side then went about 6-8 inches up around the whole truck giving it a green/herculiner 2-tone, give the bottom a good push with your thumb if it goes through you're screwed, best of luck
Reply
Old Dec 21, 2011 | 09:32 PM
  #5  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default

How does that foam hold up and what exactly is it called
Reply
Old Dec 21, 2011 | 09:43 PM
  #6  
wuts4dinr's Avatar
Member
 
Joined: Dec 2011
Posts: 37
Likes: 1
Default

I went to the hardware store and picked up a couple of cans of Great Stuff and as far as I know it's still there but like I said that was just to get my rough shape back, the main structure is now fiberglass
Reply
Old Dec 21, 2011 | 09:52 PM
  #7  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default

Ok does it seem like itl hold I need sonething thatl hold for 2/3 years and il be happy
Reply
Old Dec 21, 2011 | 09:59 PM
  #8  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default

Any pix
Reply
Old Dec 21, 2011 | 10:47 PM
  #9  
03Fordzilla's Avatar
Senior Member
 
Joined: Nov 2010
Posts: 142
Likes: 0
Default

Not trying to be mean, but wouldnt it be better with the work and cost of doing the above procedures to just replace the rocker? The only reason I say this is at least you know that it will last, not just hoping for a few years. It would be steel, and no worry of damaging it when you bump it with something. Because you really dont know how long a patch like that will hold. Hell, duct tape might do a decent enough job.

I understand if you dont have the time or tools to replace the rocker. Either way its still a decent amount of work to do.
Reply
Old Dec 21, 2011 | 10:55 PM
  #10  
98ford5.4's Avatar
Thread Starter
Senior Member
 
Joined: Mar 2011
Posts: 383
Likes: 0
Default

I might just have a shop do the rocker and do all the paint myself anyone wana guess a cost for me?
Reply



All times are GMT -4. The time now is 07:52 PM.