It finally happened :(
Well im new to the forum but I have been lurking for sometime now. Anyway at almost 150k miles I blew a spark plug out of the head. I was on vacation and had it towed back home. Went and bought the helicoil kit and got about 2 miles out of it and boom. Now my truck is setting at the garage getting a new motor. oh well the truck is almost new again.
Given some of the options out there, it is just not worth rebuilding my 4.2 when I can drop in a mechanically controlled Cummins B3.9 for the same price and then coax another 50 horse out of it for $200 just with a slightly bigger turbo compressor housing and a 3200 rpm gov spring and just moving the fuel plate forward slightly.
I read where that problem is always caused by improper plug installation or torque at some point since the plug only has 4 threads ( I think the other engines had 8 threads) and is easily damaged. That's Ford's excuse anyway. I tend to believe it is improper installation encouraged by poor design. Seriously, who puts only 4 threads on a spark plug? Good choice with the new engine. I know people who fixed a plug and had a different one blow, and then another one. It gets costly to fix each plug as it blows. Roughly how much is the replacement going to set you back?
I bet you change your own plugs. Take it to some goofball and he can change that for you by cross-threading the plugs and not using the proper install procedure and torque. I have always changed my plugs in all my vehicles because cross-threading is murder on the plug threads, especially in an alloy head.
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I got the motor from Jasper for $2,950 plus $200 or so for the installation kit. My mechanic is doing the install for $600 plus fluids. So roughly about $4,000. But the good part is the truck is almost paid for and I have a new tranny in it with about 4000 miles. I just replaced about everything in the front end. I will have a new truck again lol.
Originally Posted by zap
Given some of the options out there, it is just not worth rebuilding my 4.2 when I can drop in a mechanically controlled Cummins B3.9 for the same price and then coax another 50 horse out of it for $200 just with a slightly bigger turbo compressor housing and a 3200 rpm gov spring and just moving the fuel plate forward slightly.


