wtf Header Install??
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Junior Member
Joined: Sep 2011
Posts: 29
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From: Vancouver BC / Fort St John BC
did not know that about the long tubes..
as for the longtubes, i didnt really want to do a whole cat delete either and have to buy a tuner. maybe in the future ill get a tuner, but im already 1200$ into this just with the cats and the Magnaflow exhaust. was able to buy the exhaust cause I didnt have to goto the stealership or pay someone to do it.
Got the exhaust today, will post pics later.. and ive got the headers snugged up with the gasket on, so it will be all ready to go in the am to start working on
Just remember when you get everything all on and tight start your truck let it idle about 5 minutes take it around the block get it nice and warm them shut it off let it cool and Retorque the bolts!!! Did you use the ford metal gaskets or the crappy paper ones that most likely came with them?
Thread Starter
Junior Member
Joined: Sep 2011
Posts: 29
Likes: 0
From: Vancouver BC / Fort St John BC
Just remember when you get everything all on and tight start your truck let it idle about 5 minutes take it around the block get it nice and warm them shut it off let it cool and Retorque the bolts!!! Did you use the ford metal gaskets or the crappy paper ones that most likely came with them?
This is a question of exhuast gas scavenging efficiency. Effective scavenging is an extremely important factor to consider in maximizing your engine's volumetric efficiency, or "V.E." Although the most thorough answer is one that takes far too long to put in this post, Ill give you the shortened one.
Long tube headers are headers where your primary tubes are on average, at least 28" in length, they are also much more narrow that thier short tube counter parts. These type of headers, generally speaking, are best when used on a street rod, or "smoke show" application. Basically, lighting up the tires from stoplight to stoplight, generally with a mid to low power band. This is because of the way the engine breathes at mid and lower RPM's.
At the low to mid end, the best way to maximize your scavenging effect, thus helping to maximize your engine's V.E., Is to move the exhuast out of the engine as fast as possible, or with as much velocity as possible. Long tubes work best for this because of their length, and their width (well, lack of width). Thier length allows an elongated path for the gas to flow, thus allowing the gas to leave the cylinder with more speed because the gas has more time to gain velocity before it hits the collector.
Now, you've heard car enthusiasts state that ANY restriction is bad for a motor, no matter what. This is not completly true, in your exhaust, small, strategically placed, smooth mandrel restrictions can be a good thing due to the fact that well place, correct sized restrictions followed by larger openings actually speed up exhuast gas flow. So the smaller diameter tubes actually serve your scavenging better in the mid and low ranges.
Mid and low ranges dont produce alot of actual exhuast volume, so small tubes dont restrict or "back up" flow.
LARGE, SHORT TUBE HEADERS MAKE FOR "LAZY" EXHUAST GAS SPEED WHEN EXHUAST VOLUME IS LOW!! (as it is in the low and mid range).
However, if you dont even begin to tip into your power band untill about 3700, you may consider short tubes. High RPM operation in a big motor (not talking about 4 bangers here), yeild LARGE amounts of exhuast gas discharge. THIS is where you need the larger diameter tubes, to get more volume out of the cylinder. THIS is where you can loose power due to pumping losses on the exhuast stroke. In an ideal world, your exhuast system would be soooo effective, that by the time that pistion STARTS coming up on the exhuast stroke, your ports and headers will have scavenged all exhuast gas out of the cylinder during the duration of the exhuast pulse. If there's no sizable amount to push out, there in a low pressure area in the cylinder (also known as vacuum), almost causing a "pulling up" affect on the piston. So, your not loosing power by pushing, your gaining power by being pulled.
One of the things that impacts on exhaust scavenging is the duration of the exhaust pulse, which is inversely proportional to engine RPM. If you have relatively long primaries, the exhaust pulses are less likely to interfere at low RPM at the collector and more likely to assist in the evacuation of the other primaries, increasing efficiency. The easier your engine can "exhale" the more fuel-air mix it can process and the more horsepower it can produce.
Last edited by Blown Ford; Aug 10, 2012 at 12:51 PM.
Hey "Welderboy" i'm going to be attempting this install here in another few weekends, just wondering what you used exactly to get to the 2 front bolts on both sides and whether you had to lift the engine at all?
Thanks.
Thanks.
Thread Starter
Junior Member
Joined: Sep 2011
Posts: 29
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From: Vancouver BC / Fort St John BC
Hey Bud, make sure to soak the studs and nuts really good and Make sure to take out the starter and pull back your cats after you disconnect them in a few areas. the bottom front bolts I accessed with 2 extensions and a swivel and a deep 1/2in socket and went directly underneath them poking through the skidplate that protects the front diff. a real pain in the butt to get but i did er that way. the passenger side you are going to curse and curse and curse. but you will eventually get it if at any point it seems like the studs are comming out dont worry they gotta come out anyways to get off the manifold. i suggest ordering a set of the stage 8 locking bolts to install the new headers, but before you finalise and finish putting the locks on drive the truck for a week or so. you can also access the other three lower ones on each side through where the cats bolt up.
Interesting. I installed my Dynatechs in my driveway. The driverside takes about an hour but the passenger side took 6-7hrs. It's difficult to say the least. The starter is a pain to get off but a 1/4 drive ratchet and extensions will work wonders. The trans dipstick has to be unbolted and my instructions said to remove the passenger side front tire and fender well. I didn't think I would have to but I did and it was worth it. Never had to jack the engine up or break any bolts loose on the trans.
my buddy just bought a 07 4.7 tundra and its got more response than my 04 5.4 150. cant wait to get this installed. and if i dont have to take it to the mechanic im gonna be able to afford to get an exhaust too! but i gotta keep the cats cause im too cheap to buy a programmer. what do u guys think on dual exhaust?
I agree. I would never install short tube headers on any vehicle I own. Dynatechs or Stainless Works. That's it.





