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Motorcraft E fan install

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Old Feb 2, 2014 | 10:32 PM
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Default Motorcraft E fan install

I have wanted to convert to electronic cooling fans for some time and finally got around to doing it. I have picked up a lot of good ideas from this forum and others so none of this is original but I wanted to document what I did so it would be in one place for others. I have a 2006 F150 SCREW 2WD with the 5.4.

The parts:

Motorcraft RF-269 Motor and Fan Assembly : Amazon.com : Automotive Motorcraft RF-269 Motor and Fan Assembly : Amazon.com : Automotive

Amazon.com: Flex-a-lite 31163 Variable Speed Control Module with Threaded Temperature Sensor: Automotive Amazon.com: Flex-a-lite 31163 Variable Speed Control Module with Threaded Temperature Sensor: Automotive

Amazon.com: Motorcraft WPT778 Electrical Connector: Automotive Amazon.com: Motorcraft WPT778 Electrical Connector: Automotive

http://www.ebay.com/itm/161180706810...84.m1497.l2649

I got the Fan assembly "on sale" so my total was around $455


Disclaimer: This is what I did, if you do the same and bad stuff happens I am not responsible.
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Old Feb 2, 2014 | 10:34 PM
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Motorcraft E fan install-image-1414215969.jpg



Motorcraft E fan install-image-3449672666.jpg



Motorcraft E fan install-image-643920439.jpg
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Old Feb 2, 2014 | 10:38 PM
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Motorcraft E fan install-image-1831636911.jpg

The lower tab on the drivers side must be removed. The plastic cuts easily with a jig saw.



Motorcraft E fan install-image-1459236286.jpg

The passenger side lower corner needs a tweak



Motorcraft E fan install-image-2783146934.jpg

The bottom lip must be trimmed back



Motorcraft E fan install-image-818296428.jpg
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Old Feb 2, 2014 | 10:41 PM
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Motorcraft E fan install-image-753401117.jpg

Cut down flush to the tab on the passengers side.



Motorcraft E fan install-image-3579202871.jpg

The removed material.
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Old Feb 2, 2014 | 10:44 PM
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Motorcraft E fan install-image-3478153216.jpg

The drivers side bolt is off by about an inch.


Motorcraft E fan install-image-871676476.jpg

I modified some metal brackets from Lowes to accommodate the drivers side mounts.


Motorcraft E fan install-image-2575482726.jpg



Motorcraft E fan install-image-3369030778.jpg

Last edited by 06_F150; Feb 2, 2014 at 11:19 PM.
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Old Feb 2, 2014 | 10:46 PM
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Motorcraft E fan install-image-260616012.jpg

The view from the top.



Motorcraft E fan install-image-1130217372.jpg



Motorcraft E fan install-image-276394656.jpg
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Old Feb 2, 2014 | 10:48 PM
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Motorcraft E fan install-image-379077316.jpg

The right side is the positive terminal. Note that this will be on the top on one side and the bottom on the other once plugged in!
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Old Feb 2, 2014 | 10:52 PM
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Awesome! This is exactly what I've been looking for. How does it bolt up to the radiator? Is this an exact fit? Which switch power did you you use or did you just hook the controller right off the battery?

Any update pictures of the install??? TIA.

Edit:

Oh! I see more pictures are starting to coming now. I'll wait till you're done.

Last edited by Hongstertruck; Feb 2, 2014 at 10:58 PM.
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Old Feb 2, 2014 | 10:52 PM
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Motorcraft E fan install-image-2333482671.jpg

I used this to mount the controller and it's fuse holder.


Motorcraft E fan install-image-1708479621.jpg



Motorcraft E fan install-image-70202109.jpg

The temperature sensor goes in easy after you cut out about an inch of hose out.

Last edited by 06_F150; Feb 2, 2014 at 11:20 PM.
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Old Feb 2, 2014 | 10:55 PM
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Motorcraft E fan install-image-3813017186.jpg

I picked up the switched power and AC signal from the box on the drivers side fender. The green wire is the AC, and the red is the switched power ( the wire I added). I soldered these connections and then warped it in F4 tape. If you have never used F4 tape it is awesome for the right applications. It is not sticky but bonds to itself, it makes a much better seal than electrical tape.

Gardner Bender HTP-1010 Repair Tape All Purpose, Silicone Self-sealing, 1-Inch Wide X 10-Feet Long X 20 mil Thick, Black - Amazon.com Gardner Bender HTP-1010 Repair Tape All Purpose, Silicone Self-sealing, 1-Inch Wide X 10-Feet Long X 20 mil Thick, Black - Amazon.com

Last edited by 06_F150; Feb 2, 2014 at 10:57 PM.
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