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2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

Fixing all the rust.

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Old 03-05-2018, 06:51 PM
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A few more steps into it. Eliminated stickers and F-150 rear badge too. They will paint tomorrow.
Old 03-05-2018, 06:56 PM
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passenger side
Old 03-06-2018, 11:30 AM
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Excellent job Continued Good Luck!!
Old 03-06-2018, 06:24 PM
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Looking good. I went to a body shop a month or so ago, to get my rear wheel wells looked at. They are just starting to peel on the underside, and i have a small bubble, maybe the size of a dime on the surface. He told me $2k for each side, as he would have to replace the whole bedside!
After that price quote, I realized that I will be getting a set of factory flares to cover it up, and have to accept the fact that I have a rusty truck. Glad I washed this thing weekly. Cab corners are going next, but the rockers are still in good shape.
Old 03-06-2018, 06:26 PM
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I am a little confused on how they did those cab corners without taking the bed off.
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Old 03-06-2018, 07:31 PM
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Originally Posted by powerranger262
Looking good. I went to a body shop a month or so ago, to get my rear wheel wells looked at. They are just starting to peel on the underside, and i have a small bubble, maybe the size of a dime on the surface. He told me $2k for each side, as he would have to replace the whole bedside!
After that price quote, I realized that I will be getting a set of factory flares to cover it up, and have to accept the fact that I have a rusty truck. Glad I washed this thing weekly. Cab corners are going next, but the rockers are still in good shape.
when washing the rear fenders, do you flush out the top side of the wheel well? You can see the opening when looking up from under the rear bumper on each side.

Rust starts there. They use stupid foam in that area too that just holds salt and dirt.

OEM PTM flares would look great on your truck.
Old 03-06-2018, 08:07 PM
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There is enough room to get the cab corners chopped out and replaced, it is just more time consuming. He got them ground out and welded solid as you can see from one picture with the pile of rust under it. The rockers had a couple of rust holes also, but instead of replacing the entire rocker that would require removing the doors, the rust was cut completely out and new metal cut and fabricated back in. He did a very good job. When everything is finally done, a nice undercoat will be applied that will seal it all up inside and out. Picked up a new Ford oval badge for the endgate, mine was changing colors. My tab has increased a bit due to labor, but I want it done right and done once. Mine is done with all metal welded in with limited as much as possible use of any filler. It won't have to be absolutely perfect around the wheel arches since the wheel arch moldings are going back on. I sure am glad my newer truck is all aluminum now. Would have been nice if back when this generation was designed, somebody would have addressed the rust prone areas using composit plastic, stainless, or heavily galvanized steel. At least these trucks hold up better than Ram or GM fenders or rockers that I see up here.
Old 03-10-2018, 07:17 AM
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Originally Posted by 2008__XL


when washing the rear fenders, do you flush out the top side of the wheel well? You can see the opening when looking up from under the rear bumper on each side.

Rust starts there. They use stupid foam in that area too that just holds salt and dirt.

OEM PTM flares would look great on your truck.
Haven't sprayed that out until 2 days ago. Thought I found all the little crevices to spray crap out of. Bunch of mud/grass came out of both sides.
Like you said, I will be getting a set of ptm oem flares to cover the little bit up, for as long as I can. Definitely am not a fan of those huge bushwacker flares.
Old 03-10-2018, 08:50 AM
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Originally Posted by powerranger262
Haven't sprayed that out until 2 days ago. Thought I found all the little crevices to spray crap out of. Bunch of mud/grass came out of both sides.
Like you said, I will be getting a set of ptm oem flares to cover the little bit up, for as long as I can. Definitely am not a fan of those huge bushwacker flares.
Agreed. The bushwacker flares just make it obvious they’re covering up rust. Youll look like a Lariat with the PTM flares, it’ll look great. You’ll probably have 5/6 years before the rust creeps past. Just spray out the upper wheel well area and also keep it oiled with something in the winter.
Old 03-10-2018, 09:29 AM
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What kind of oil works best?


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