Compressor cycling fix
#742
Senior Member
#743
Senior Member
#744
Senior Member
I went back and looked at the posts from testing on the donor truck, it appears the donor truck had some irratic reading with the higher number resistors.
For now, the 335K range has been stellar, but has not been on any long road trips to test.
There is a member here who is in Florida and I sent him a 360k and a 330K, he texted me today and indicated he had a solid 40 temp. He returns home from Florida next week so maybe he will have an update based on his truck.
Not sure when the donor truck is going on any long road trips, at this time.
For now, the 335K range has been stellar, but has not been on any long road trips to test.
There is a member here who is in Florida and I sent him a 360k and a 330K, he texted me today and indicated he had a solid 40 temp. He returns home from Florida next week so maybe he will have an update based on his truck.
Not sure when the donor truck is going on any long road trips, at this time.
#745
Senior Member
Compressor cycling fix
Originally Posted by MDBoostWorks
No, Cruising down the road at 2000-2500rpm+ is making that compressor do a LOT more pumping.
I Would be curious to see the high and low side pressures during these temperature swings.
I Would be curious to see the high and low side pressures during these temperature swings.
#746
Senior Member
Compressor cycling fix
Originally Posted by digitaltrucker
I went back and looked at the posts from testing on the donor truck, it appears the donor truck had some irratic reading with the higher number resistors.
For now, the 335K range has been stellar, but has not been on any long road trips to test.
There is a member here who is in Florida and I sent him a 360k and a 330K, he texted me today and indicated he had a solid 40 temp. He returns home from Florida next week so maybe he will have an update based on his truck.
Not sure when the donor truck is going on any long road trips, at this time.
For now, the 335K range has been stellar, but has not been on any long road trips to test.
There is a member here who is in Florida and I sent him a 360k and a 330K, he texted me today and indicated he had a solid 40 temp. He returns home from Florida next week so maybe he will have an update based on his truck.
Not sure when the donor truck is going on any long road trips, at this time.
#747
Senior Member
#748
6.5 hour trip complete. Very unpredictable temps. It started great, sticking at 40 degrees even. (Fixed 470k). About 30 minutes in it started cycling up to 50 down to 40. All day long the temps swung. At times it would just stick at 40 then all of a sudden it would start jumping. This was from Texas to Louisiana. Temps were mid 90's all day. Prior to this I only tested short trips. I am in agreement there are some other variables going into the PCM. About 90% of the trip was done in level 3 cooling (Manual controls in my XLT)
Would someone be able to get a cabin temp when they see the vent temps begin to cycle again? I only have 1 thermometer.
#749
Senior Member
I wonder if the cabin ambient air temp sensor is starting to become a factor at this point. I know earlier that some guys tried messing with it, but that was before we started adjusting the evap sensor. So I'm thinking that before, the evap sensor was the driving factor, but now that we've adjusted it, the cabin temps are actually getting low enough for the cabin temp sensor to come into play. It seems like this would make sense, because the cycling usually comes back after a while (30-45 min), not right away.
Would someone be able to get a cabin temp when they see the vent temps begin to cycle again? I only have 1 thermometer.
Would someone be able to get a cabin temp when they see the vent temps begin to cycle again? I only have 1 thermometer.
So now that you guys are obtaining lower evap temps, now you may be having the TXV cycling the amount of refrigerant passing through the evap core, which is causing fluctuations in cooling from the core.
I think this is your more likely culprit:
TXV
The TXV is located between the evaporator core and the TXV manifold and tube assembly at the rear of the engine compartment. The TXV provides a restriction to the flow of refrigerant from the high-pressure side of the refrigerant system and separates the low-pressure and high-pressure sides of the refrigerant system. Refrigerant entering and exiting the evaporator core passes through the TXV through 2 separate flow paths. An internal temperature sensing bulb senses the temperature of the refrigerant flowing out of the evaporator core and adjusts an internal pin-type valve to meter the refrigerant flow into the evaporator core. The internal pin-type valve decreases the amount of refrigerant entering the evaporator core at lower temperatures and increases the amount of refrigerant entering the evaporator core at higher temperatures.
#750
Member
So now that you guys are obtaining lower evap temps, now you may be having the TXV cycling the amount of refrigerant passing through the evap core, which is causing fluctuations in cooling from the core.
I think this is your more likely culprit:
TXV
The TXV is located between the evaporator core and the TXV manifold and tube assembly at the rear of the engine compartment. The TXV provides a restriction to the flow of refrigerant from the high-pressure side of the refrigerant system and separates the low-pressure and high-pressure sides of the refrigerant system. Refrigerant entering and exiting the evaporator core passes through the TXV through 2 separate flow paths. An internal temperature sensing bulb senses the temperature of the refrigerant flowing out of the evaporator core and adjusts an internal pin-type valve to meter the refrigerant flow into the evaporator core. The internal pin-type valve decreases the amount of refrigerant entering the evaporator core at lower temperatures and increases the amount of refrigerant entering the evaporator core at higher temperatures.
I think this is your more likely culprit:
TXV
The TXV is located between the evaporator core and the TXV manifold and tube assembly at the rear of the engine compartment. The TXV provides a restriction to the flow of refrigerant from the high-pressure side of the refrigerant system and separates the low-pressure and high-pressure sides of the refrigerant system. Refrigerant entering and exiting the evaporator core passes through the TXV through 2 separate flow paths. An internal temperature sensing bulb senses the temperature of the refrigerant flowing out of the evaporator core and adjusts an internal pin-type valve to meter the refrigerant flow into the evaporator core. The internal pin-type valve decreases the amount of refrigerant entering the evaporator core at lower temperatures and increases the amount of refrigerant entering the evaporator core at higher temperatures.
By altering the evap sensor output we are in essence adjusting the txv if only a little bit.
It might take altering more than just that one sensor to tweak it even further. There are several that come into play and vary between manual hvac and automatic hvac, I posted a list of all sensors somewhere in this thread.
Would be nice if Ford would have left well enough alone and stuck with the fixed orifice tube they use to use.
What it all boils down to is the base programming that controls the system. If Ford would dig down beyond what R&D says, the system would perform a lot better. Since that seems an improbability the best thing we can tinker with is sensor output.