2018 XLT Sub-woofer-first stereo upgrade
#21
Member
Thread Starter
#22
mtndew1, you've done some nice work! Good job! I did the same basic thing you did. I cut my ends and stacked them. The speaker baffle is full width, with the same end shape. I cut holes for 1/4 dowel rod to line everything up for glue up. Makes it a ton easier. Then, I glue the stacks. Once that dried, I added the back, front and internal divider. Once all of that dried, I built a 15 degree sled and temporarily attached the enclosure to it. Then I used a gantry to plane the surface flat. Net result is the enclosure has the slope of the bottom of the seat.
#28
Your build looks very nice but there is an easier way to make a rounded corner for subwoofer boxes. I've done this a number of times and it works great and you can make any size corner you want. It's called Kerfing, a quick google search will provide videos and instructions on how to do it.
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Gatorguy (11-27-2018)
#29
Senior Member
Your build looks very nice but there is an easier way to make a rounded corner for subwoofer boxes. I've done this a number of times and it works great and you can make any size corner you want. It's called Kerfing, a quick google search will provide videos and instructions on how to do it.
#30
Some will argue that kerf boxes are not as strong yada yada. I've seen some withstand massive power loads to huge subs. I agree kerffing is easier but only after having tried it a couple times. My first attempt I cracked the wood. Second time didn't get the right curve that I wanted. I'm pretty sure that cnc and router jig setup might actually be easier if you have the tools.
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