I have had my Platinum F150 for nearly two years as this story unfolds. Approximately 35,800 miles on my Space Shuttle and never as much as a hiccup! I would rather drive in the 1st Class comfort than take a plane. In fact, I had a 2,000 mile round trip to Vermont on the calendar prior to the following events. I have towed our camper numerous times and even my son’s larger camper. Used the factory installed 7 pin connector with never an issue. Also hauled a 27-foot boat trailer using an adapter in the 7 pin connector without an issue.[/FONT]
So, at about 35,800 miles I used the factory installed 4 pin connector for the first time. I plugged our flatbed trailer in to go on a 360-mile round trip to pick up a UTV. This trailer has previously always been towed with the 2009 Expedition I owned (that my son has now). Trip went fine and the following day I drove 30 more miles to my son’s place and back with the trailer still attached.
The following morning, I disconnected the trailer to go shopping. After unplugging I got a “Trailer Disconnected” warning message. I cleared the message and went shopping. Returning to truck after shopping I found the Auto Deploying running board out. Thought I didn't close a door completely... not the case. I then check passenger side and it wouldn't deploy when door opened. Then I found all the following:
Airbag(s) warning light on dash was lit; Climate Control System, both Heat and Cooling, was out of service; Front Windows would not respond to controls; Seat Comfort functions (support & massage, cooling & warming) did not work; Mirror adjustment and retraction inoperable; Back-up System and warnings inoperable (camera did work); Cross Traffic System fault; Blind Spot Warning error.
Went in to dealership. The wiring harness under the passenger seat, which hadn’t moved in over 400 miles, was replaced (batterydisconnected too) after tech found that when moving harness caused systems to become functional again. I ended up paying for this fix since Truck was now “out of warranty” by 271 miles and harnesses are not covered by extended coverage(Not Happy). Found out that there is a TSB on that issue so I believe that should have been covered fully. I am not done dealing with that issue. FordCase #CAS-12358555-K4D6P8 declined to go beyond the $400 program money credit against the $1,600 service invoice.
After a couple weeks in the shop I took truck home. Now it is time to move the UTV to trailer park and get some work done there. That evening plugged 4 pin connector to trailer in again. Drove truck 15 miles and stopped to pick up my work party, grandson & his friend. When restarting truck, I got “Trailer Disconnect” message again and then this:
Warning messages began to flash on the driver’s display screen saying, “your vehicle is not in park”, “check manual”, “Downhill Assist not operational”. Then the lights went out, the truck lost power (the engine was still running), it shifted into Downhill Assist, front windows didn’t work, passenger seat moved by itself, driver’s seat began to go back as if the truck was turned off, then it returned to driving position, the Sync display went dead and came back on, the Driver’s display shut down and came back on. All these things continued to repeat as bells sounded and I limped back to my son’s house.
[FONT=Calibri]I disconnected the trailer from the 150 and put it on my former 2009 Expedition with 152,000 miles. My son brought the 150 back to Kune’s service center Saturday while I was “Up North” working with my crew. He continued to experience the same set of issues on the way, pulling off the road several times when the truck “lost power” before going into convulsions repeatedly. Dealership worked with me and got me a vehicle for a trip I had scheduled to Vermont. The devils had gone into hiding and the service team drove the 150 days before the convulsions started again.

 

Same problem except no trailer.Started truck,Sync went to work,then blindspot sensor,navigation,radio,heater,front windows,mirrors,temp,inflation,airbag all out of wack. Leaning towards gateway module after Christmas. No dealer for me! Neighborhood garage with Ford experience.