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Is my E4OD toast?

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Old Aug 7, 2013 | 11:18 PM
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Default Is my E4OD toast?

'94 F150 4x4/302/E4OD/170k Miles

It finally happened. Caught it a huge traffic jam pulling a boat home from vacation. Ran for 1.5 hrs barely at idle speed in 80+ degree heat.

After traffic cleared (10 miles from home) it started smoking, and I immediately pulled over. Transmission fluid spewing out from the torque converter (bell housing) and drain plug grommet. It drained for quite some time. At least 3-4 qts. I had it towed home and let it sit for a day.

I added/started/checked/added/started/checked the tranny for about an hour, and finally got it close to full by adding 6 qts! It is still a bit low, but OK.

It seems to shift fine, and runs fine with no leaks. So, it is obvious this was the dreaded seal leak that 'self-corrects' after cooling back down up.

HOWEVER. I have one issue that worries me. Under slow acceleration, the tranny 'clunks' at about 1300-1500 RPM. It does NOT change gears -- just clunks once. If I get on it, and rev straight to 2000+ RPM's , it does not clunk. It runs great up to 65+ MPH.

This is similar to the rear-end clunk that I have had for 15 years with this thing, but this one is more noticeable, and certainly is in the transmission -- not the rear differential.

Any thoughts on this one?

Thanks,

Todd
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Old Aug 11, 2013 | 11:25 PM
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OK, more info. It is actually short-shifting into second. Hard to tell initially.

Ran a manual KOER test, and got code 99. EPC circuit fail. I unplugged and cleaned the EPC solenoid connector at the tranny. Still the same. Is there anything else I could check b4 dropping the pan and replacing the solenoid pack? Maybe it is time to sell...
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Old Aug 12, 2013 | 11:33 PM
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Default Appear to have resolved this problem.

I would like to thank all for the responses and help to diagnose this problem. I appear to have found the issue.

Perhaps someone has experience on the probability of another front seal blowout. I never intend to run this thing as hot as it was when it went out, but I would like to know if anyone has data on subsequent problems. Not expecting much

Last edited by newbomb; Aug 13, 2013 at 12:08 AM.
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Old Aug 12, 2013 | 11:39 PM
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Ahhh geez... this is a tough thread... I have a 4 speed and know next to nothing about the e4od...
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