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Axel Wrap - Roadmaster Active Suspension

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Old 05-20-2012, 12:24 PM
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Originally Posted by jonbar87
Um....this is completely normal and has been happening since they've been putting solid rear axles in vehicles. How do you people not know this? Even with the MINIMAL but NORMAL amount of flex, it should NOT be shuddering. Why doesn't mine? I have the exact same suspension and axle and mine doesn't. I'm telling you, it's NOT axle wrap causing whatever "shuddering" issue these select few people are experiencing.
Maybe because you have the 5.0 with less low end torque, 3.55 gears, most who experience it have the 6.5' bed, manufacturing variances,... Who the hell knows exactly why some do or some don't. But it has been found that some experiencing this shudder have cured it with mods that eliminate axle wrap or by dealers installing new springs. Some have luck with shimming, while others have found that shimming will help when loaded, but worsen when unloaded or vice versa.
Old 05-20-2012, 12:45 PM
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Originally Posted by jonbar87
Yeah, just like the Ford engineer told me my rough idle problem was bad gas so they drained and replaced it and it still didn't fix it.....which I knew it wouldn't. Sorry but i'm not stupid. I know what axle wrap is, what causes it and how it works. I'm not buying it. Go take a vid of your axle "wrapping" and then we'll talk
You got your head stuck in the sand.
Come up for air.
Ford has videoed on their own dyno the axle wrap issue, and has issued TSB to address it.
The TSB works to varying degrees for owners because it is a patch for poorly engineered springs in the 6.5 screw.
Ecoboost low end torque magnifies the problem. Even the 6.2 can't match low end torque of the Ecoboost.
Soft, nice riding half ton springs with the torque usually seen in a HD diesel leads to weak areas in design.
My shudder was BAD! Traction bars installed were a 100% fix.
RAS is a 90% fix.
There is no longer any doubt with so many sources coming to the same conclusion, even the manufacturer.
Old 05-20-2012, 02:06 PM
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Thanks to the children who ruined yet another constructive thread. Gotta love this forum!
Old 05-20-2012, 02:14 PM
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Maybe I'm misunderstanding, but when I hear the word "shudder", I think vibration. There is no way a small amount of axle wrap is going to cause vibration. That is the whole point of the u-joint. Unless it's EXTREME axle wrap like this,
the u joint is going to compensate for the different change in angles, hence "universal joint". Now obviously if it's as bad as in that video, it will cause some major vibrations and most likely break the u joint.
Old 05-20-2012, 02:19 PM
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Originally Posted by Cord
Thanks to the city slickers who don't understand how axle wrap actually affects a vehicle for ruining yet another thread full of misinformation. Gotta love this forum!
Fixed it for you
Old 05-20-2012, 03:00 PM
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Well said.
Old 05-20-2012, 03:01 PM
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Originally Posted by dcfluid

You got your head stuck in the sand.
Come up for air.
Ford has videoed on their own dyno the axle wrap issue, and has issued TSB to address it.
The TSB works to varying degrees for owners because it is a patch for poorly engineered springs in the 6.5 screw.
Ecoboost low end torque magnifies the problem. Even the 6.2 can't match low end torque of the Ecoboost.
Soft, nice riding half ton springs with the torque usually seen in a HD diesel leads to weak areas in design.
My shudder was BAD! Traction bars installed were a 100% fix.
RAS is a 90% fix.
There is no longer any doubt with so many sources coming to the same conclusion, even the manufacturer.
Well said.
Old 05-20-2012, 06:08 PM
  #358  
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Originally Posted by mastertinner
So jonbar, what is it if its not axle wrap and why does the ras fix the problem.
I would be inclined to think it's a transmission problem. Axle wrap would be THE last thing I'd consider as the problem.
Old 05-20-2012, 07:05 PM
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Originally Posted by jonbar87
I would be inclined to think it's a transmission problem. Axle wrap would be THE last thing I'd consider as the problem.
There are only five things that can cause our shuddering problem:

1) A dragging or locked brake.
2) Pinion angle is set wrong.
3) Axel wrap.
4) Bad U-joint or sticking drive shaft.
5) Transmission gear slip.

Consider the facts

1) The leaf springs on the 157" WB Ford are longer than the 145" WB truck and more prone to axel wrap.

2) The problem is more acute as payloads increase.

3) Lubing the driveshaft didn't effect the shudder.

4) A Ford field engineer acknowledged that the shudder is axel wrap.

5) The shudder goes away with Roadmaster Active Suspension or with floating traction bars.



That said, why are you arguing the take off shudder with those of us who have had the problem and systematically puzzled through the solution?
Old 05-20-2012, 07:10 PM
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Originally Posted by jonbar87

I would be inclined to think it's a transmission problem. Axle wrap would be THE last thing I'd consider as the problem.
I've been quiet about this and have been amused.

Simple, RAS resolved my take off shudder when loaded. Read what Eric wrote.

Jeesh.


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