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HEAVY work underway at Full-Race (EFR ecoboost upgrade)

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Old 04-12-2013, 12:55 AM
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Well...this escalated quickly!
Old 04-12-2013, 09:47 AM
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Originally Posted by Shaggy1970
My question is why the peak numbers are not more 320 vs 341. I realize you didn't change the displacement or add a larger cams but shouldn't the gains on top be more? Please educate me.
peak numbers are not huge on ecoboost dyno charts because the turbine wheel and turbine housing are sized "small" on these engines for instant spool and early torque, reminiscent of a large displacement NA motor.

The corollary of this type of powerband is there will be restricted exhaust flow in the upper RPM's with high pre-turbine backpressure, high EGT and consequently high in-cylinder combustion pressures.. This means you should not run aggressive timing or lean the engine out with stock turbos on pump fuel. This gets amplified if you run 87 octane and have a bad tank of gas, especially with a high load or towing . Weve seen 85 octane labeled as 87, and old 87 test at 83! this is not good for any engine let alone a turbocharged 6cyl in a 6000lb vehicle. almost nobody is fueling their F150 ecoboost trucks up with race gas (although water/meth is the bandaid for poor fuel). I prefer 91/93 octane where available and would never recommend running less than 89oct because a bad/old tank of 89 usually burns ~87. The advantage of this very small and restrictive turbo is you have full boost before 2000rpm. great for the large displacement NA feel that so many people demand

Originally Posted by Shaggy1970
Also while we are at it does the Cat back exhaust come in a quieter version, I know a lot of folks like the extra noise and there are videos out there that highlight the extra noise but I am old. I am not knocking it but I want that performance without the extra decibels. I think the fact that the truck is so quite right now and makes so much power is awesome, I don't want to change that at all.
thats exactly what we designed our exhaust to do -- haul the mail, quietly. This is a really nice truck and one of its best attributes is low in-cabin NVH which id hate to ruin with an obnoxious pipe. Im only 32 but my hair is starting to fall out from too many loud cars over the years, and my hearing sucks from long trips with loud pipes. Now I prefer to get in a silent f150 than a loud one at the end of the day but thats just me, everyone is different and even our non resonated version is stilll pretty quiet, just a function of good quality handmade mufflers and proper pipe diameters

Originally Posted by Joewee3.5
Top end hp numbers are low by comparison to other tuners but I think tq is higher than most. That is a good question especially since the intercooler adds 10ish hp and most others haven't dynoed with an intercooler.
we are not tuning any of these engines for max HP or max TQ, instead we tune for increased performance without sacrificed longevity/reliability. We too could "play the numbers game" by leaning out and adding timing, but thats just to make a pretty graph and try to impress people online. Instead its a better and more realistic representation to use a calibration that we can be confident in. I will say that no matter who your tune came from, its a good idea to check logs whenever you are considering a higher octane aka more aggressive tune. this PCM is no dummy!

Originally Posted by geno51
We were not on the ragged edge I know that
correct - its not a good idea to tune this engine on "Ragged edge" because the computer will not allow it... as you saw the logs on aggressive tunes show that as soon as the computer sees a hint of knock - it excessively pulls timing and keeps it backed off. I believe very strongly there is >zero< benefit to an aggressive tune on a stock turbo pump gas application

Originally Posted by 2011FX4boost
I'm trying to understand why the final dyno chart says +300ft lbs & +175hp. I clearly understand that this at 3000 rpm. But what gains are being publicized when you buy the tune, intercooler, and exhaust? Someone please enlighten me. So the truck is 420 ft lbs to the crank stock and Full Race registered 520 to the wheels. So if you take the 420ft lbs with a 20% drive train loss that gives you a 84 ft lb loss transferring torque from the drive train to the wheels on a stock truck. Which in turn gives you 336 ft lbs stock to the wheels. So where is the 300 ft lb claim coming from if it is actually only a 184ft lb gain at most going off of the posted numbers, not at 3000 rpm
hi thanks for the questions, typically our customers are racers who stare at dynocharts for days on end. I forget that it would be a benefit to more clearly explain things, ill ask our computer guy here to put some arrows on the charts. Basically we are measuring "peak gains" instead of "gains at peak power". On a truck application like this, we focus on low-end-grunt and the ability to move a heavy load from slow speed to highway speed. On the F150 ecoboost and 6 speed auto trans, this is the RPM range from 1850rpm ->4000rpm and that is where we want the power gains to be.

Think about this when you are behind the wheel, watch the tach and figure out what RPM range your driving has it at the most? let me know

Last edited by Full-Race Geoff; 04-12-2013 at 10:03 AM.
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Old 04-12-2013, 09:58 AM
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Geoff, do you guys have any more info on when your tune is going to be available?
Old 04-12-2013, 10:16 AM
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no date yet, the 11/12 will be ready before the 13, we are still working on the boost control strategy for the 13s its a little bit trickier
Old 04-12-2013, 10:19 AM
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Thanks for the answer Geoff!
Old 04-12-2013, 10:29 AM
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Originally Posted by Full-Race Geoff
no date yet, the 11/12 will be ready before the 13, we are still working on the boost control strategy for the 13s its a little bit trickier
Thanks, I might have go ahead a pick-up a tuner and then get your tunes, too. It's pretty nice to know that they are working on perfecting the tune prior to releasing it.
Old 04-12-2013, 10:45 AM
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Originally Posted by Full-Race Geoff
peak numbers are not huge on ecoboost dyno charts because the turbine wheel and turbine housing are sized "small" on these engines for instant spool and early torque, reminiscent of a large displacement NA motor.

The corollary of this type of powerband is there will be restricted exhaust flow in the upper RPM's with high pre-turbine backpressure, high EGT and consequently high in-cylinder combustion pressures.. This means you should not run aggressive timing or lean the engine out with stock turbos on pump fuel. This gets amplified if you run 87 octane and have a bad tank of gas, especially with a high load or towing . Weve seen 85 octane labeled as 87, and old 87 test at 83! this is not good for any engine let alone a turbocharged 6cyl in a 6000lb vehicle. almost nobody is fueling their F150 ecoboost trucks up with race gas (although water/meth is the bandaid for poor fuel). I prefer 91/93 octane where available and would never recommend running less than 89oct because a bad/old tank of 89 usually burns ~87. The advantage of this very small and restrictive turbo is you have full boost before 2000rpm. great for the large displacement NA feel that so many people demand



thats exactly what we designed our exhaust to do -- haul the mail, quietly. This is a really nice truck and one of its best attributes is low in-cabin NVH which id hate to ruin with an obnoxious pipe. Im only 32 but my hair is starting to fall out from too many loud cars over the years, and my hearing sucks from long trips with loud pipes. Now I prefer to get in a silent f150 than a loud one at the end of the day but thats just me, everyone is different and even our non resonated version is stilll pretty quiet, just a function of good quality handmade mufflers and proper pipe diameters
Geoff, Thanks for the very insightful answers to my questions. I looked at the videos for the exhaust on your web site and the sound from the truck is much louder than stock, am I looking at the wrong video, I am in if I can find an exhaust that is just quite as stock but gives me the gains.
Old 04-12-2013, 10:51 AM
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Geoff,
Having re-read your answer to peak horsepower question, would it be safe to say then the horse power on this motor is limited by only the size of the turbo's. I mean if you slap on an aftermarket turbo how much gain is possible from this block without changing the displacement, cams, or valve heights/springs?

I would think it would rev and put the horse power down quicker but you can change the redline, right?

Last edited by Shaggy1970; 04-12-2013 at 10:59 AM.
Old 04-12-2013, 11:08 AM
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Originally Posted by Shaggy1970
Geoff, Thanks for the very insightful answers to my questions. I looked at the videos for the exhaust on your web site and the sound from the truck is much louder than stock, am I looking at the wrong video, I am in if I can find an exhaust that is just quite as stock but gives me the gains.
you might be watching the resonator deleted vids. i will dig up the resonated vids for you later I have to be in meetings for the rest of the day (working with elan group on the EFR turbo setup for "deltawing", google it if youre bored really cool stuff)

Originally Posted by Shaggy1970
Geoff,
Having re-read your answer to peak horsepower question, would it be safe to say then the horse power on this motor is limited by only the size of the turbo's. I mean if you slap on an aftermarket turbo how much gain is possible from this block without changing the displacement, cams, or valve heights/springs?
roushyates is doing some great stuff with their 3.5L ecoboost... They call it the LIBRA engine and its a very lightly modified F150 motor.

the HP limit on these engines comes from 2 areas - the turbos and the fueling system. We have the turbo end covered, and still working with a few different companies on some possible fueling solutions. There are a lot of things in motion, and mtxpert on here is really doing some cool things with his DI retrofit. I think the aftermarket companies will really support ecoboost motors and camshaft development will take off once these trucks are off warranty, people pick them up 2nd hand with the intention to midify, by that time people will start swapping them into other chassis...

speed hunters did a feature on this fox body 5.0: http://www.speedhunters.com/2013/01/...fox-redefined/ its been giving me nightmares, makes me want to sell my nissan race car and build one of these things with an f150 ecoboost motor to really push the engines limits in a high performance application

Originally Posted by 13'TwinScrew
nice to know that they are working on perfecting the tune prior to releasing it.
thanks, we can still offer custom tunes in-house for the time being if anyone is local to us (Phoenix, AZ)

Last edited by Full-Race Geoff; 04-12-2013 at 11:13 AM.
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Old 04-12-2013, 11:59 AM
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I have a question that you may have answered Geoff. You said that the comp pulls timing excessively when the tune is extreme. Every time I've been to the track my first run is the fastest both et and trap speed. Could the comp be learning and pulling timing on the later runs? I have wondered this for some time. Maybe I should run the tow tune next time.


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