who's got the magic touch for installing headlight enclosures? what is the secret for getting the adjustment screws lined up (blind) and not breaking them? I am swapping out a two piece enclosure with an all-in-one. it's challenging to say the least.

 

If it were a 2 piece I'd say just remove the grille surround but that's not an option because the turn signal goes over top of it. If you remove the fan shroud/cover you may be able to see down into where they line up. I've broken one of those adjusters before because I couldn't see so I get where you're coming from.

 

The solution is your case is to return those POS one-piece units (sorry), and buy a set of Harley/Lightning repros like The better ones I've found are made in Taiwan rather than China, so I'd ask the seller for point of origin before buying.

 

I installed a set of one piece lights many years ago, much more of a PITA than regular lights. Best advice I have is to make sure the metal sliders are up so that the adjusters aren't hitting them, and aim those adjusters for the big hole as good as you can.