Topic Sponsor
1997 - 2003 Ford F150 General discussion on the Ford 1997 - 2003 F150 truck.

How to get old ignition switch out without a key

Thread Tools
 
Search this Thread
 
Old Nov 22, 2023 | 05:33 PM
  #1  
k4irk62's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2023
Posts: 8
Likes: 0
Default How to get old ignition switch out without a key

I've seen dozen of videos on how to replace the ignition switch but in every video, they have the old key. I lost my key so how do I get the old cylinder out?
Reply
Old Nov 23, 2023 | 05:19 AM
  #2  
manicmechanic007's Avatar
Senior Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Apr 2023
Posts: 4,276
Likes: 1,386
From: Near Salt Lake City
Default

You will need to drill out the tumblers so you can turn it to on
Then it will come out by pressing the pin
On position is the only way it will come out (only spot where the pin has a cavity to recess into)
It's easy to drill because it is pot metal except for the tumblers
Good luck
Reply
Old Nov 23, 2023 | 05:11 PM
  #3  
k4irk62's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2023
Posts: 8
Likes: 0
Default

Well I drilled out the cylinder starting with a fairly small bit and gradually up to a 1/2" bit. The drill depth was deeper than the length of the key. The cylinder still will not turn. What am I doing wrong?
Reply
Old Nov 24, 2023 | 04:47 AM
  #4  
manicmechanic007's Avatar
Senior Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Apr 2023
Posts: 4,276
Likes: 1,386
From: Near Salt Lake City
Default

The drill will force some of the tumblers up into their respective holes or slots
Just drill bigger or fight them out so you can turn what's left of the barrel
The pin should be able to be pushed in at any point now. (after turning it clockwise a bit)
Good luck
Reply
Old Nov 24, 2023 | 12:17 PM
  #5  
k4irk62's Avatar
Thread Starter
Junior Member
 
Joined: Oct 2023
Posts: 8
Likes: 0
Default

Well I've royally screwed up now. I got the lock cylinder out but then realized that I drilled too far in and destroyed the little slot mechanism that the cylinder fits into to actuate the ignition. I've been online looking for replacement parts but can't find a decent diagram with Ford part numbers.
Reply
Old Nov 25, 2023 | 04:25 AM
  #6  
manicmechanic007's Avatar
Senior Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Apr 2023
Posts: 4,276
Likes: 1,386
From: Near Salt Lake City
Default

That little geared wheel behind the snap ring?
You can get one from the junkyard
It has to be clocked in there correctly for the ignition switch to have all its positions
Hopefully the snap ring is still there in its groove, and you do not need a tilt hosing or mass jacket
All that stuff can be had at the junkyard cheap
Good luck
Reply




All times are GMT -4. The time now is 01:59 AM.