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2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

intermittant 4WD.....

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Old Jun 13, 2010 | 01:22 PM
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Default intermittant 4WD.....

I have had intermittant problems with my 4WD ( '06, automatic ). When it has been dry, the 4wd doesn't work. No light on the dash, no little "click" from the x-fer case, nothing.

If it rains or I go thru a car wash, it works fine for a day or two. I did a search and found some discussion about cleaning the electrical plug on the x-fer case.

Where is that plug? what is the best way to clean it? Can I get this done with the cave man tools I have or do I need something specail???
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Old Jun 13, 2010 | 08:34 PM
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now that is weird.

the plug should be on the frontward facing side of the x-fer case. Just go under your truck and you will find it. maybe you need to clean some corrosion off of the connections on the plug.
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Old Jun 14, 2010 | 05:39 AM
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It could be the shift motor on the transfer case. Might be crapping out on you.
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Old Jun 14, 2010 | 04:16 PM
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Yea................. I doubt it's the motor. thinking it's gotta be a connection. What do I do?? should I pull off the connector and scrape the contacts with something like an exacto knife or is there a chemical or spray something I can use?????????????
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Old Jun 14, 2010 | 05:29 PM
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pick up a can of contact cleaner.
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Old Jun 14, 2010 | 05:32 PM
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...and be prepared to replace the shift motor.
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Old Jun 14, 2010 | 05:58 PM
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Originally Posted by 60DRB
...and be prepared to replace the shift motor.
yup
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Old Jun 15, 2010 | 07:42 AM
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is the shift motor possibly getting wet and that's my problem? or is the shift motor inside the case?

I have only used the 4wd a few times. I can't imagine how the shift motor could be worn or damaged.

is there a relay or circuit breaker involved with the shift motor?

Last edited by foolwitools; Jun 15, 2010 at 07:45 AM.
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Old Jun 15, 2010 | 08:11 AM
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It works when it is wet?

Typically I have seen this happen with anything that has a poor connection. Water will conduct so perhaps it is making the connection for you and when it is dry it doesn't work?
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Old Jun 15, 2010 | 03:01 PM
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Originally Posted by CrashTECH
It works when it is wet?
when it is dry it doesn't work?
yup.
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