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2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

Intake Manifold Failure

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Old Feb 14, 2025 | 05:12 PM
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Lstevens's Avatar
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Default Intake Manifold Failure

I want to post this because with the maf unplugged I managed to drive about a hundred miles with this damage to the intake. The hole in the lower part of the intake is roughly 2 in wide by 6 to 8 in tall.

I'm pretty sure I understand what happened because it started with damage to the coolant Parts allowing coolant into the intake and into the spark plug holes which cause misfires and backfires which I believe is what damage the intake itself but the damage was already there and the intake was going to be replaced anyways.

When I originally pulled codes I got one for the map sensor, which if you know these trucks that can lead you down a wild goose chase for three or four sensors if you don't have the correct tools and a code reader with a live data to verify what's up and I didn't have either at the time.

When it cut out of me it wouldn't make a grade I disconnected the maf sensor and I drove another hundred miles before I ended up pulling the alternator after replacing the maf and saw this which suddenly everything made sense and I replaced my intake right then and there.

What blows me away was this truck was still able to do 55 mph down the highway with a hole in the intake like this with the maf disconnected.

Fuel my drop to 5 miles a gallon and idle consumption increased to about 2 gallons per hour or more.

But the truck was still running and driving.

[img alt="2007 4.6L intake manifold hole
"]https://cimg4.ibsrv.net/gimg/www.f150forum.com-vbulletin/2000x1504/20250212_112256_333673a7a898804683c96608009f90acfb f8f610.jpg[/img]
2007 4.6L intake manifold hole

Last edited by Lstevens; Feb 14, 2025 at 05:14 PM.
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Old Feb 14, 2025 | 06:16 PM
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Is there a photo????
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Old Feb 14, 2025 | 06:19 PM
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Originally Posted by BikerTruck
Is there a photo????
Yes and it appears as a link at the bottom of the post. I uploaded it and I attached it correctly it just doesn't showing at least on my phone but it shows the link to look at the picture.

The picture was taken after I took the alternator off because I was getting ready to pull the intake to do the gaskets and inspect it anyways.
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Old Feb 14, 2025 | 06:21 PM
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Old Feb 14, 2025 | 06:22 PM
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I re-uploaded the photo and it appears to be working correctly now so you can see it.

​​​​​
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Old Feb 19, 2025 | 10:24 PM
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Wow, that's bizarre that it drove at all.
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Old Feb 20, 2025 | 10:33 PM
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What you have there is a zombie apocalypse vehicle! Jeez, that is pretty impressive it ran with that!
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