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2004 - 2008 Ford F150 General discussion on the 2004 - 2008 Ford F150 truck.

4x4 HI light flashing

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Old Dec 10, 2016 | 11:02 AM
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Hello all;

Searched the forums (and Google) and haven't found a mention of this issue, hoping someone here has.

I have a 2008 F150 Limited (which has AWD like the Harley Davidson). The truck is NOT regular 4WD - the AWD is constantly engaged.

Lately, the 4x4 HI light has been flashing and I have noticed the front wheels are not engaging - now that we've gotten some snow the rear wheels have been spinning up hills. Last winter the truck absolutely hooked up in the snow - now its spinning like a regular rear wheel drive truck.

The ABS light is not coming on - which makes me think it is not the rear wheel sensor. I may change that first, but I don't think the sensor is bad - they are just magnets and don't go bad too often. But its an easy/cheap fix so I may start there.

Any opinions/advice? Anyone see this behaviour before?

Thanks, Steve.
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Old Dec 10, 2016 | 01:11 PM
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Does it flash 6 times every 2 minutes
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Old Dec 10, 2016 | 06:35 PM
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Yes it does (was going to post that, but forgot - the indicator light is hidden by the steering wheel). It actually flashes 10 times (definitely not six). I didn't time it but that happens about every two minutes.
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Old Dec 11, 2016 | 09:12 AM
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Check the 20A fuse under the hood..there's a small fuse box on the fender well.
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Old Dec 11, 2016 | 10:45 AM
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Does the AWD system still have IWE's ?
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Old Dec 11, 2016 | 10:53 AM
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I will check the fuse later today. Fuse 29 and 30 in the passenger compartment were fine - they are related to the AWD system.

No IWE's, so I don't believe its a vacuum problem. From what I can gather, the AWD uses an electrical system to transfer power to the front wheels when it detects slipping in the rear. The truck does have an AWD/4LO selector, but that doesn't seem to do anything now (previously it worked).
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Old Dec 11, 2016 | 09:02 PM
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Only a 5A fuse under the hood in the small fuse box. A couple of AWD relays in there as well - checking them but I doubt they are the problem.

No resolution yet - truck goes into the transmission shop tonight.

Last edited by Steve Forrest; Dec 13, 2016 at 10:37 AM.
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Old Dec 15, 2016 | 11:39 AM
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Transmission shop diagnosed the problem as a transfer case issue - there is a clutch in there that is electronically activated to transfer power to the front. Clutch is done.

This was *likely* caused by different sized tires on the front and back - this is definitely an issue with AWD vehicles. The tires are different brands but within 1/2" of being the same circumference - I though that would be OK (I guess not). Expensive lesson to learn.
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Old Dec 15, 2016 | 11:44 AM
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Ouch Always run the same size tires. According to this about 1/2" in circumference makes a difference of about 16 revolutions per mile! That's going to put a long of stress on it!


https://tiresize.com/comparison/
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Old Dec 15, 2016 | 12:38 PM
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There you have it.... big no no for AWD vehicles.
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