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4.6l bottom starter bolt broke flush

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Old 01-01-2024, 12:59 PM
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Default 4.6l bottom starter bolt broke flush

Replacing the starter on my 04 4.6. Bottom bolt broke flush after I got the other two, and I’m stuck with the bad starter stuck now. Can’t get a drill in there well enough to extract. Any ideas??


update: I was able to get my hands on a 90 degree brushless and got it drill out and put in a bolt from the backside with a couple nuts and washers. Got it all replaced now.

Last edited by Ncast; 01-24-2024 at 01:49 PM. Reason: Fixed
Old 01-01-2024, 04:23 PM
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Originally Posted by Ncast
Replacing the starter on my 04 4.6. Bottom bolt broke flush after I got the other two, and I’m stuck with the bad starter stuck now. Can’t get a drill in there well enough to extract. Any ideas??
can you get a grinder or small cutting wheel in there ?
Old 01-02-2024, 05:33 AM
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Air powered angle drill?
Take a photo and post it
At least it's the bottom one
Old 01-02-2024, 08:16 PM
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If the bolt head is broke off flush seems like you should just be able to pry off the starter now and then use heat and vise grips to extract the rest of it.
Old 01-03-2024, 02:09 AM
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Originally Posted by needsmoarturbo
If the bolt head is broke off flush seems like you should just be able to pry off the starter now and then use heat and vise grips to extract the rest of it.
Was thinking this. The bolt holes in the starter are not threaded, the bolt just goes thru.



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