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Tailgate Pop

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Old Jan 31, 2016 | 08:22 AM
  #1  
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Default Tailgate Pop

Whenever I have my tail gate down and put anything with some weight on it. Or myself, when I crawl into the bed. I get a pop noise when I got to put it back up. It sounds like its coming from the driver side pivot point. It does not do it when just opening and closing regularly. Only when something is set on it.
I did lube it up, but that did not fix it.

Anyone else experience this issue?
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Old Jan 31, 2016 | 09:40 AM
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It could be the tailgate torsion rod/bar. Usually has popping or snapping on the left side of the tailgate area. A lot of threads on here in regards to that.
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Old Jan 31, 2016 | 09:42 AM
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I think also it's more an annoyance. I had it on my last F150 and after checking with dealer, a replacement of the bar was going to be costly, with the labor. Most on here say to try and grease/lube up the area best possible, which may help or lessen the popping. No harm but it's annoying for sure.
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Old May 25, 2018 | 11:50 AM
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a replacement of the bar was going to be costly
I just replaced mine, took longer to take the tailgate off. Mine has the step also. The original part number was replaced with this one: AL3Z99402A68B
Got it from a ford shop on Ebay for $72, plus $12 shipping.
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Old Mar 10, 2019 | 10:46 PM
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Originally Posted by jbiloff
Whenever I have my tail gate down and put anything with some weight on it. Or myself, when I crawl into the bed. I get a pop noise when I got to put it back up. It sounds like its coming from the driver side pivot point. It does not do it when just opening and closing regularly. Only when something is set on it.
I did lube it up, but that did not fix it.

Anyone else experience this issue?
There is a torsion rod running through the tailgate. On this torsion rod there are two rubber grommets that prevent the bar from touching the bottom of the tailgate. If they are in the wrong position you will hear the rod smacking the bottom of the tailgate right before it shuts. These gromets need to be slid further towards the outside edges of the rod. About 12” from the end of the rod on both sides. You need to remove the tailgate, loosen the two small bolts that clamp the rod in place on the passenger side and then slide the rod out of the tailgate. Reposition the grommets about 12 inches from either end of the torsion rod. Reassemble and you’re popping sound will disappear. It’s a pain in the butt but that is the true fix. I speak from experience.
On both ends of the tailgate there is an access hole where you can see through the entire tailgate. You can see the rod and the grommets. If you can rig something up to grab these grommets and help slide them down the rod you won’t need to disassemble anything. Lube up the rod, maybe try a coat hanger and bring lots of patience.
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Old Sep 22, 2019 | 06:09 PM
  #6  
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Default Tailgate pop fix

Have fixed problem with tailgate pop noise when closing taillight.
Picked up a can of foam spray and lowered gate.
Each side has an access point near the bottom mounts
Sprayed half a can each side pointing nozzle toward bottom of the tailgate.
Left gate in down position for an hour with temperatures in the eighties.
Noise gone forever
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