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Cutting into the plastic bedrail

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Old 03-14-2012, 09:26 PM
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Default Cutting into the plastic bedrail

The bedrail on my 2011 xlt has a plastic cover on it. I want to open up the "stake pockets" to install a trac rack system. Will a standard pocket knife be enough to cut through the plastic or do I need something more?

What have you all used to cut it open?
Old 03-14-2012, 09:45 PM
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Originally Posted by 11SCREWBall
The bedrail on my 2011 xlt has a plastic cover on it. I want to open up the "stake pockets" to install a trac rack system. Will a standard pocket knife be enough to cut through the plastic or do I need something more?

What have you all used to cut it open?
My XLT just has caps that pop out.
Old 03-14-2012, 09:54 PM
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I wish mine had caps that came out. I do not know where to cut to put in the hooks I got.
Old 03-14-2012, 10:03 PM
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Originally Posted by venyV
I wish mine had caps that came out. I do not know where to cut to put in the hooks I got.
Do you have the 5-1/2' box?
Do they even have pockets?
Old 03-14-2012, 10:08 PM
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The 5-1/2 has pockets underneath but not the pop outs. I'd love to cut mine out to install some tie-downs but I just can't bring myself to break out the Dremmel.

Ford did pretty well with these trucks but this is one thing that annoys me about my truck.
Old 03-14-2012, 10:16 PM
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Originally Posted by 11SCREWBall
Will a standard pocket knife be enough to cut through the plastic or do I need something more?

What have you all used to cut it open?
You could do it with a pocket knife as it is soft plastic though something bigger is better. I used a utility knife. No problem.
Old 03-14-2012, 10:43 PM
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Sweet good to know they are under there lol...Somewhere...
Old 03-14-2012, 10:44 PM
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I popped the rail covers off, used silly putty to mark the stake pockets on the plastic and used a dremel cut off wheel for plastic. Dropped some tie-downs in and good to go.
Old 03-15-2012, 12:14 AM
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Originally Posted by DH3069
I popped the rail covers off, used silly putty to mark the stake pockets on the plastic and used a dremel cut off wheel for plastic. Dropped some tie-downs in and good to go.
Can you post some pics. Thinking about doing it, just not sure how clean I can make it.
Old 03-19-2012, 10:28 AM
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I should have taken some pics to post up, but here is what i did.

1) drilled hole in center of stake pocket
2) used a pocket knife to cut around the square

Yes it was that simple. Any standard pocket or utility knife with a sharp blade will cut through the plastic


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