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Cam Phaser/Timing issue -- New Engine??

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Old Jan 31, 2018 | 02:24 PM
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Default Cam Phaser/Timing issue -- New Engine??

I love my 2009 F-150 -- I have it leveled, new BFGs in 275x70r18, lightbars, and all kinds of nice little upgrades -- and the engine is konking out.

I have 187,000 miles on it, mostly highway. The engine started with a seeming lack of power, then it started running rough and stalling in slow traffic.

Took it to a shop and they were a bit over their heads, so I took it to the dealer.

It had a Cam Phaser code so they replaced those sensors -- $1,400 later it was running fine, for two weeks. Now it is doing the same thing again.

The more I research this the more I find that the cam phaser/timing issue is a can orf worms and one that has been fixed on subsequent engines.

Do I go down the road of trying to fix this or just bite the bullet and drop a new long block in? I've been looking for full NEW engines and cant find them.

Any preferred suppliers? What should I look out for?

One company I found offered this information, which describes my issue and SOUNDS good...

"Ford's 5.4 3V engines installed in 2004-2010 Ford trucks have, unfortunately, garnered a reputation for premature failure. Owners of these vehicles report hearing a ticking noise from the engine accompanied by a loss of power and often a "check engine" light. Research has revealed that the cause of these issues is usually attributed to a failure of the cam phasers and excessive oil clearance in the cam journals. Our 5.4L 3V engines are the only engines re-engineered to eliminate these problems. To correct the oil clearance issues, the cam journals are align bored and a custom-made cam bearing is installed. In addition, they're built with a high volume oil pump to insure an adequate supply of oil pressure to the heads. Our engines are built with all new valvetrain and timing components plus updated graphite coated hypereutectic pistons. Our engines also include the remaining installation gaskets."

Before I do this though, are there alternative solutions???
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Old Jan 31, 2018 | 05:11 PM
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Did you try going back to the dealer and telling them that they didn't fix the issue??......I feel like you since paid them $1400, and the issue is still there, this is "a you better fix this again and not charge me a dime" type of situation. Most of the parts should be warrantied...
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Old Jan 31, 2018 | 05:11 PM
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While I have no real advice for you, I am curious though. How much is a replacement engine? From where you quoted your post from?
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Old Jan 31, 2018 | 07:12 PM
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Originally Posted by jdunk54nl
Did you try going back to the dealer and telling them that they didn't fix the issue??......I feel like you since paid them $1400, and the issue is still there, this is "a you better fix this again and not charge me a dime" type of situation. Most of the parts should be warrantied...
Sorry, I should have added that it is going back to the shop, I’m just trying to read the tea leaves as to what I need to have done vs. what the dealer might attempt to do. I have no warranty anymore, so it’s on me.
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Old Jan 31, 2018 | 07:16 PM
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Originally Posted by MrLunchbox
While I have no real advice for you, I am curious though. How much is a replacement engine? From where you quoted your post from?
Without too much looking around I’m seeing the Ford original long blocks atriums $5200-$6000 and after market long blocks around $2500-$4000.
Some questions I have are that the aftermarket blocks all talk about the improved design the the cam and timing, but the factory blocks make no mention of it. I wonder if factory are also upgraded, but they don’t want to point it out which would be an admission of a flaw in the earlier designs.
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Old Jan 31, 2018 | 07:33 PM
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What exactly did they fix for $1400?
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Old Jan 31, 2018 | 07:33 PM
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Originally Posted by Capt. Dan
Sorry, I should have added that it is going back to the shop, I’m just trying to read the tea leaves as to what I need to have done vs. what the dealer might attempt to do. I have no warranty anymore, so it’s on me.
If the parts failed that quickly then they usually have a warranty. If they installed poorly then that shouldn't be your expense either. Two weeks sounds like either the dealer didn't do their job right or the parts were bad. Either way a ford dealer should be having ford pick up the cost to fix again if it was genuine ford parts.
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Old Jan 31, 2018 | 07:39 PM
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Originally Posted by jdunk54nl
If the parts failed that quickly then they usually have a warranty. If they installed poorly then that shouldn't be your expense either. Two weeks sounds like either the dealer didn't do their job right or the parts were bad. Either way a ford dealer should be having ford pick up the cost to fix again if it was genuine ford parts.
Im not worried about them fixing this repair, but everything you read on this issues says that the repair is temporary and will not permanently fix the issue.
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Old Jan 31, 2018 | 07:51 PM
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Originally Posted by Capt. Dan
I love my 2009 F-150 -- I have it leveled, new BFGs in 275x70r18, lightbars, and all kinds of nice little upgrades -- and the engine is konking out.

I have 187,000 miles on it, mostly highway. The engine started with a seeming lack of power, then it started running rough and stalling in slow traffic.

Took it to a shop and they were a bit over their heads, so I took it to the dealer.

It had a Cam Phaser code so they replaced those sensors -- $1,400 later it was running fine, for two weeks. Now it is doing the same thing again.

The more I research this the more I find that the cam phaser/timing issue is a can orf worms and one that has been fixed on subsequent engines.

Do I go down the road of trying to fix this or just bite the bullet and drop a new long block in? I've been looking for full NEW engines and cant find them.

Any preferred suppliers? What should I look out for?

One company I found offered this information, which describes my issue and SOUNDS good...

"Ford's 5.4 3V engines installed in 2004-2010 Ford trucks have, unfortunately, garnered a reputation for premature failure. Owners of these vehicles report hearing a ticking noise from the engine accompanied by a loss of power and often a "check engine" light. Research has revealed that the cause of these issues is usually attributed to a failure of the cam phasers and excessive oil clearance in the cam journals. Our 5.4L 3V engines are the only engines re-engineered to eliminate these problems. To correct the oil clearance issues, the cam journals are align bored and a custom-made cam bearing is installed. In addition, they're built with a high volume oil pump to insure an adequate supply of oil pressure to the heads. Our engines are built with all new valvetrain and timing components plus updated graphite coated hypereutectic pistons. Our engines also include the remaining installation gaskets."

Before I do this though, are there alternative solutions???
so they charged you $1400 for sensors, but didnt actually touch any of the timing components?
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Old Jan 31, 2018 | 08:13 PM
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Originally Posted by 12B302
so they charged you $1400 for sensors, but didnt actually touch any of the timing components?
Pretty sure that’s the case
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