Topic Sponsor
Custom Fabrication Department This is the section to discuss any and all custom work that you've done or had made that may not be available on the retail market.

Rust prevention between metal surfaces

Thread Tools
 
Search this Thread
 
Old May 20, 2022 | 11:08 AM
  #1  
xxf150WL's Avatar
Thread Starter
Member
 
Joined: Apr 2022
Posts: 38
Likes: 4
Default Rust prevention between metal surfaces

Anyone have tips on what product I could use, besides painting, to prevent corrosion between multiple layers of metal? I was thinking of applying silicone between each sheet and cleaning up where plug welds would be present and applying silicone again after the welds cool.
Reply
Old Jul 27, 2022 | 08:21 AM
  #2  
picaFord's Avatar
Senior Member
Liked
Loved
Community Favorite
 
Joined: Jun 2022
Posts: 276
Likes: 154
Default

Originally Posted by xxf150WL
Anyone have tips on what product I could use, besides painting, to prevent corrosion between multiple layers of metal? I was thinking of applying silicone between each sheet and cleaning up where plug welds would be present and applying silicone again after the welds cool.
corrosion-X works great
Reply
Old Jul 27, 2022 | 11:42 PM
  #3  
Steve83's Avatar
Member
 
Joined: Jan 2018
Posts: 11,256
Likes: 1,770
From: Memphis, TN, Earth, Milky Way
Default

Weld-through primer
JB Weld
Panel adhesive
Solder
Brazing
Reply
Old Nov 9, 2022 | 07:24 AM
  #4  
Monkeybizness's Avatar
Troublemaker
 
Joined: Sep 2022
Posts: 492
Likes: 117
From: VA
Default

On military aircraft, we used mil-S-8802 sealant, which is essentially just a much more foul-smelling version of silicone sealant mixed in a two part compound...it was spread in a thin sheet between the metal sheets (primarily aluminum) to give rigidity, corrosion control, and resistance to the flexing that pressurization causes. I'm sure you can find something similar, or simply prime the interior surfaces with a zinc chromate primer before joining the parts.

On aluminum we used alodine as a chemical conversion coating, but we didn't weld after, as we primarily used solid rivets. I'm sure there's probably a chemical conversion coating for steel, but I'm not familiar with what specifically it is...

Last edited by Monkeybizness; Nov 9, 2022 at 07:27 AM.
Reply




All times are GMT -4. The time now is 02:29 AM.