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What are these plugs for ?

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Old 05-18-2018, 01:47 PM
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Default What are these plugs for ?

Hi guys, 2018 Lariat and I've got rubber plugs in all the doors and I'm curious as to what they're for as they seem to be for holes where rust protection is sprayed although the truck is new and I haven't had it undercoated.

Single plugs are 1/2 way up the inside of the doors and double plugs are along the bottom.

Appreciate any ideas.




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Old 05-18-2018, 02:47 PM
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I believe they are fixture holes for jig where the doors are made. such that the stampings are set together and sealed up- with the cavity under pressure - and the welds put down. then the pressure is released and the door comes out of the jig. and the rest of the parts of the door are assembled.

It's a guess on my part as I've not seen the build up but I believe that is how it is done.
Old 05-18-2018, 02:56 PM
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Thanks Napalm, that sure sounds feasible.
Old 05-18-2018, 03:19 PM
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The one half way up is more likely an access plug for the bolts that hold in the door handle or something like that. At least that is what those are usually for
Old 05-18-2018, 04:33 PM
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Here in the Great White North they are used for spraying rust prevention into the door. They started to appear on most vehicle a few years back and majority of people thought they were pre-drilled for the rust prevention instead of some yahoo with a drill putting holes in your vehicle. This way the edges are still painted.
Old 05-18-2018, 04:36 PM
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The random 2 down bottom are weird. They look like bad pdr
Old 05-18-2018, 04:38 PM
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Originally Posted by Earl
Hi guys, 2018 Lariat and I've got rubber plugs in all the doors and I'm curious as to what they're for as they seem to be for holes where rust protection is sprayed although the truck is new and I haven't had it undercoated.

Single plugs are 1/2 way up the inside of the doors and double plugs are along the bottom.

Appreciate any ideas.



The holes on the bottom are drain holes for when the body goes through the dip tanks before painting.
Old 05-18-2018, 04:41 PM
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Originally Posted by Napalm
I believe they are fixture holes for jig where the doors are made. such that the stampings are set together and sealed up- with the cavity under pressure - and the welds put down. then the pressure is released and the door comes out of the jig. and the rest of the parts of the door are assembled.

It's a guess on my part as I've not seen the build up but I believe that is how it is done.
The assembly fixture holes are covered by the inner trim panel and are much bigger.
Old 05-18-2018, 04:47 PM
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Originally Posted by Pioneer74
The holes on the bottom are drain holes for when the body goes through the dip tanks before painting.
I don't have an f150 here at my shop. So I can't check. But those seem high And really close together for drainage



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