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Trailer Brake Controller Issues - Ford Disaster - Solved

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Old 05-21-2018, 04:40 PM
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Originally Posted by Gordy49913
To increase the resistance it would be in series with the brake wire.
So cut my brake wire and install it between those cut wires, basically !
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Old 05-21-2018, 11:55 PM
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Originally Posted by Gordy49913
To increase the resistance it would be in series with the brake wire.
That's exactly what you DON'T want. You want to decrease resistance/increase load. The resistor is being used as an ancillary load. Connect it between brake power and ground.

Last edited by PerryB; 05-21-2018 at 11:59 PM.
Old 05-22-2018, 10:46 AM
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Originally Posted by PerryB
That's exactly what you DON'T want. You want to decrease resistance/increase load. The resistor is being used as an ancillary load. Connect it between brake power and ground.
Ok, so splice one end into the brake wire and the other to a ground ? Hmmmm, seems like it would blow a fuse when you hit the brake, but then again I'm not that resistance/load savvy !
Old 05-22-2018, 01:08 PM
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Delete/duplicate

Last edited by PerryB; 05-22-2018 at 04:47 PM.
Old 05-22-2018, 01:09 PM
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You're creating an additional / dummy load to help wake up the controller. A brake magnet would work equally well in that role. I can't help but wonder if many of these problems with the new controllers don't stem from old/faulty magnets that aren't producing an adequate load.
Old 05-22-2018, 02:02 PM
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Originally Posted by PerryB
You're creating an additional / dummy load to help wake up the controller. A brake magnet would work equally well in that role. I can't help but wonder if many of these problems with the new controllers don't stem from old/faulty magnets that aren't producing an adequate load.
True, but my issue is on both my 2014 F150 and 2016 Excursion, both low mileage, on 3 different trailer's, so I kinda lean towards the factory brake control. So, splice one end into the brake wire and the other to a ground ? Do I have it correct ?
Old 05-22-2018, 04:45 PM
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Correct
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Old 05-23-2018, 09:35 PM
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I had a similar issue with my 2006 Silverado. I could use some trailers just fine, but I bought a car hauler and found the brakes didn't always work. I know the brake controller worked as it was fine on other trailers, but my trailer had an issue where I could apply the brakes and nothing would happen at the trailer, so I applied the brakes harder to stop, then they'd lock up. It was very intermittent. I replaced all of the wiring on the trailer but that didn't help. My neighbor borrowed my trailer to haul a 57 Chevy to a show and had the same issues. He had a Chevy Tahoe. The guy I bought the trailer from had a Dodge and never had any issues. He proved it to me by hooking up and the brakes worked fine. All of us had different aftermarket brake controllers, so we blamed the trailer, but it worked on the Dodge. Never figured it out and sold the trailer.
Old 05-23-2018, 10:40 PM
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No brakes followed by lockup sounds like a time-based controller. Timed controllers SUCK and are a total waste of money. They are cheap ($$), and you get exactly what you pay for. The best controllers use a pressure transducer, and premium accellerometer units (like the P3) are a close second. The biggest problem with Ford's latest ITBC, which uses a pressure transducer, is that it's been made too "smart". If it sees any loads outside it's narrowly defined range, it loses it's little mind and fails to function correctly.
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Old 05-24-2018, 10:19 AM
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The brake controller I mentioned was a very expensive controller and worked fine on every trailer, except the last one. If I borrowed a trailer, it worked great. I owned two different trailers with that truck, and the only issue was with the one trailer. I kept blaming the trailer, but it made no sense after I replaced all of the wiring. You may be on to something, but I wish you found this years ago when I needed it! And posted it on a Chevy forum!!!


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