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Front diff cover leaking

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Old Aug 5, 2019 | 03:53 PM
  #11  
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Originally Posted by sholxgt
I pulled my cover off to drain and replace the fluid.

Once I had all the bolts out and the cover popped so the fluid could drain, I realized that it CAN NOT be removed from the truck without either dropping the differential or removing the steering rack.

Was a huge UH OH moment. I worked a Lube Locker gasket up into place and threaded all of the bolts back in without removing any of the existing silicone sealant. 5,000 miles later it still isn't leaking. Keeping fingers crossed that it stays that way.

It is absolutely beyond comprehension that they didn't leave enough room to service the front differential.
This was going to be my recommendation or at least, it's what I would do. Just used my first lube locker on my Jeep and it's sealed up nicely. I'll be using one for every diff cover I change from here on out.
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Old Aug 8, 2019 | 10:04 AM
  #12  
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Too bad they dont just have a fill and drain port on the cover itself, I guess it would make life too easy.
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Old Aug 8, 2019 | 10:12 AM
  #13  
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Originally Posted by odd-6
Too bad they dont just have a fill and drain port on the cover itself, I guess it would make life too easy.
A drain would be nice but how would that help a leaking cover? The OP is trying to fix a leak. If you just want to service the fluid you can use an extraction pump, that’s what I do when I’m changing fluid.
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Old Aug 8, 2019 | 10:15 AM
  #14  
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Originally Posted by robbieg
A drain would be nice but how would that help a leaking cover? The OP is trying to fix a leak. If you just want to service the fluid you can use an extraction pump, that’s what I do when I’m changing fluid.
True for extracting the fluid, but the differential fluid plug is often blocked by an internal component, such the ring gear, preventing to insert a suction tube.

Did you successfully extract the fluid this way with the F150 front diff?
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Old Aug 8, 2019 | 10:22 AM
  #15  
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Originally Posted by Nicklaus
True for extracting the fluid, but the differential fluid plug is often blocked by an internal component, such the ring gear, preventing to insert a suction tube.

Did you successfully extract the fluid this way with the F150 front diff?
Yes, when you put the hose in if you will often hit the bolt on the back of the ring gear/carrier. You simply turn the diff a little until you are between two bolts. Works perfect. Here is a good video if you cant picture what I'm describing:

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Old Aug 8, 2019 | 12:07 PM
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I will definitely use the extraction method in the future. My problem with that method is there's no way to wipe down the inside of the housing that way. Seems that a lot of the nastiness clings to the housing. Not to mention the puddle that is likely left if using the extraction method.

That being said, it's easier than removing the diff or steering rack. In my opinion, they could have easily engineered enough room to remove the cover. Laziness!
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Old Aug 8, 2019 | 12:10 PM
  #17  
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Originally Posted by sholxgt
I will definitely use the extraction method in the future. My problem with that method is there's no way to wipe down the inside of the housing that way. Seems that a lot of the nastiness clings to the housing. Not to mention the puddle that is likely left if using the extraction method.

That being said, it's easier than removing the diff or steering rack. In my opinion, they could have easily engineered enough room to remove the cover. Laziness!
Adding a magnetic drain plug would have cost an additional $.28 per vehicle.
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Old Aug 8, 2019 | 12:34 PM
  #18  
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Originally Posted by sholxgt
I will definitely use the extraction method in the future. My problem with that method is there's no way to wipe down the inside of the housing that way. Seems that a lot of the nastiness clings to the housing. Not to mention the puddle that is likely left if using the extraction method.

That being said, it's easier than removing the diff or steering rack. In my opinion, they could have easily engineered enough room to remove the cover. Laziness!
Puddle left: agree, but it’s a lot better to put fresh fluid over the puddle once in a while than letting the old fluid there for 100k+ miles.
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Old Feb 28, 2021 | 11:32 PM
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Agreed just change the fluid, drive it a few days and change it again.
Thats like $8 of oil, less than the gasket.
Draining it twice is a tiny fraction of the work to take the diff cover off.

I made a suction chamber with a 5-gal pail and a shopvac, it was super easy.
Inside the 5-gal pail (with lid) you run the hose into a gallon jug inside the pail, & there's no mess at all.

Much better than the oil suction units you buy, 'cuz the oil goes right into your gallon jug.
There's nothing to clean but the suction hose and you can suck a little gas thru it..
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