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Bilstein 4600 installation

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Old Mar 12, 2020 | 06:16 AM
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Default Bilstein 4600 installation

Quick question. When installing front strut assembly is it mandatory to remove lower ball joints? I'm replacing front and rear today and was planning the job. Rear shocks are simple enough. I'm just curious what I'm getting into on the front assemblies. Any feedback appreciated.

Thanks!
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Old Mar 12, 2020 | 07:50 AM
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Removing lower ball joint is NOT necessary. It will probably help to LOOSEN (not remove) LCA to frame bolts so you can spread the control arms. May need to loosen axle nut (if 4WD) for more wiggle room.
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Old Mar 12, 2020 | 08:49 AM
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Originally Posted by Levinz11
Removing lower ball joint is NOT necessary. It will probably help to LOOSEN (not remove) LCA to frame bolts so you can spread the control arms. May need to loosen axle nut (if 4WD) for more wiggle room.
Thanks. That's helpful.
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Old Mar 12, 2020 | 10:32 AM
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Watch some YouTube videos if you haven't already started.
There are a lot of them out there showing different options, none of which are removing lower ball joints.
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Old Mar 12, 2020 | 01:48 PM
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I had to remove the upper ball joint, disconnect sway bar links and disconnect steering knuckles.

Even then getting the factory struts out was a challenge. Passenger side came out ok with a pry bar under the strut.
Drivers side I ended up cutting the lower mounting bolts off the strut with a sawzall to get it out. Soft metal, they cut through easy.

The Bilstein struts went in pretty easy.

If you find the upper mounting studs aren't clocked quite properly put a bar though the bottom eye and you can twist the shock.
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Old Mar 12, 2020 | 02:03 PM
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Originally Posted by 45Colt
I had to remove the upper ball joint, disconnect sway bar links and disconnect steering knuckles.

Even then getting the factory struts out was a challenge. Passenger side came out ok with a pry bar under the strut.
Drivers side I ended up cutting the lower mounting bolts off the strut with a sawzall to get it out. Soft metal, they cut through easy.

The Bilstein struts went in pretty easy.

If you find the upper mounting studs aren't clocked quite properly put a bar though the bottom eye and you can twist the shock.
Did you have a spring compressor?
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Old Mar 12, 2020 | 03:55 PM
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Ok! I quit. Way more than I bargained for. I'm making an appointment at a suspension shop. Nota DIY job for me. Back shocks, pretty easy, fronts are another story. Thanks for the feedback.

Last edited by srb1194; Mar 12, 2020 at 04:57 PM.
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Old Mar 12, 2020 | 07:02 PM
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Yes, bought a heavy duty set. Worked very well. I installed the bilstien springs as well.
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Old Mar 12, 2020 | 08:10 PM
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I have no shame taking it to a shop. That's more than I thought it would be.
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Old Mar 12, 2020 | 08:23 PM
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Originally Posted by srb1194
I have no shame taking it to a shop. That's more than I thought it would be.
All the new trucks have coilover setups like this, definitely harder than they used to be.
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