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Fix for rusting around fuel door??

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Old 07-05-2013, 04:55 PM
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I have tried the bed liner stuff. the best so far some sanding, touch up paint, and that has held so far.
Old 07-05-2013, 05:41 PM
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Originally Posted by Cambo3
I have tried the bed liner stuff. the best so far some sanding, touch up paint, and that has held so far.
So the bed liner is working?
Old 07-05-2013, 11:05 PM
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Originally Posted by Ford123
So, like many of you, around my gas door was rusting. had it fixed did it again within a few months they fixed it again under warranty but I know I few months down the road it's going to start rusting again. Is there a fix for this? something I can put on it? I'm positive it's from the fuel neck moving the rubber rubs the Paint and then water and stuff gets in it and then it rusts. I'm just looking for ANY kind of fix
You guys may have come up with. Thanks
Here's a link to the fix posted some time back - Dupli- Color Bed Armor.
https://www.f150forum.com/f4/rusty-f...p-easy-123396/
Old 07-07-2013, 08:40 AM
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I'm going to do exactly that except I don't want to go that far out. I'll just go to the edge of the gas door.
Old 07-07-2013, 09:10 AM
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I first cut back the paint with a razor to expose the rust under it.. Then I just sanded, then primed and painted the affected area with a Q-tip. Then I used black RTV on the entire bottom half of the door sill.. You can't even tell I did it... I tried to mold it high so it would pitch the water out of the door as it settled on the bottom, but that didn't work.

I don't think the problem is only from the fuel neck rubbing, I think its from water pooling on that ledge inside fuel door.

If you see any rust forming or paint bubbles forming, fix it immediately! It will get real ugly and expensive to fix in a hurry if you don't.
Old 07-07-2013, 09:21 AM
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Originally Posted by Especial86
I first cut back the paint with a razor to expose the rust under it.. Then I just sanded, then primed and painted the affected area with a Q-tip. Then I used black RTV on the entire bottom half of the door sill.. You can't even tell I did it... I tried to mold it high so it would pitch the water out of the door as it settled on the bottom, but that didn't work.

I don't think the problem is only from the fuel neck rubbing, I think its from water pooling on that ledge inside fuel door.

If you see any rust forming or paint bubbles forming, fix it immediately! It will get real ugly and expensive to fix in a hurry if you don't.
I think it's a combination of both. The fuel neck rubs the paint away and then the water pooling causes it to bubble and rust. I'm going to go today and get some bed liner I have 3 days off starting tomorrow so I'll tackle it then.
Old 07-07-2013, 09:25 AM
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To take the fuel door and rubber off, its the 3 bolts and then it just pops out if I push on it from behind the bedside right?
Old 07-07-2013, 09:35 AM
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Originally Posted by Ford123
To take the fuel door and rubber off, its the 3 bolts and then it just pops out if I push on it from behind the bedside right?
I don't know? I didn't have to remove the fuel door the way I did it. It honestly only took me 10 minutes to fix... I laid down the RTV in layers, kinda like paint. I used a Q-tip for everything. My rust was only right at the bottom of the door, centered at the fill neck. But I did RTV 180 degrees, encompassing just half of the lower fuel door opening. The top of the fill neck body area was still mint.
Old 07-07-2013, 10:06 AM
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Originally Posted by Especial86

I don't know? I didn't have to remove the fuel door the way I did it. It honestly only took me 10 minutes to fix... I laid down the RTV in layers, kinda like paint. I used a Q-tip for everything. My rust was only right at the bottom of the door, centered at the fill neck. But I did RTV 180 degrees, encompassing just half of the lower fuel door opening. The top of the fill neck body area was still mint.
Mine starts bubbling before i notice anything and then when I look around the fuel door I notice the hairline cracks in the paint starting from the bottom going all the way up the side. So since I just had it fixed a few days ago I'll make sure it never happens again. I'm going to try the bedliner and cover the whole area.
Old 07-09-2013, 05:17 PM
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Well it's fixed for now. Sorry I never got any in between pics. The paint started lifting already so what I did was cut the paint that was lifting off sanded the rest of it with 320 grit sand paper as then sprayed it with bed liner.
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