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Is it possible to overfill a differential?

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Old 11-27-2012, 08:56 PM
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Default Is it possible to overfill a differential?

I have a 91 f150 with a regular differential (code 12) that uses 80w90, the manual calls for 5.5 pints of fluid. I bought 3 quarts and put almost all of them in and the level just barely made it to the plug. I drove it about 6 or 7 miles and started to hear a faint low roar coming from the rear end, is it possible to overfill it? I would think the plug would be at the full level or do I need to pull some of it out and go with the manufacturers recommendations? It could also all be in my head too. lol. But I do know some gearboxes are sensitive to level changes. Any ideas are welcome, thank you.
Old 11-27-2012, 09:02 PM
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Its supposed to be 1/4 inch bellow the fill hole.
Old 11-27-2012, 09:02 PM
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Only possible if you can screw the fill plug in before the gear oil flows out the fill hole, if you can touch the fluid with your finger through the fill hole you are good.
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Old 11-27-2012, 09:17 PM
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No, even with the hole.
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Old 11-27-2012, 09:17 PM
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Take the plug out, see if any fluid drips out. If it does, let it run out for a bit. Put your pinky finger in the hole and check the level. You can also jack up the right axel a bit to remove a bit more fluid. Does your truck call for friction modifier? If so, I hope you use it.

-Brutus
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Old 11-27-2012, 09:25 PM
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Everything I can find on it calls for straight 80w90... I can use the oil container with a clear plastic tube to suck some out. I've been running the same grade oil in it for 7 years, just don't ever remember having any questions about the level. I googled the differential code and it's apparently a regular rear end with no additional additives required. I'll look again though, maybe I missed something.
Old 11-27-2012, 10:01 PM
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Originally Posted by Just call me Sean
No, even with the hole.
My specs show 1/4" to 9/16" below the hole, but I doubt even with the hole makes a difference so whatever.
Old 11-27-2012, 11:59 PM
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Here you go:

Is it possible to overfill a differential?-forumrunner_20121127_235852.jpg
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Old 11-28-2012, 03:28 PM
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This is what I see, but either way should make no difference.
Attached Thumbnails Is it possible to overfill a differential?-screenshot153.jpg  

Last edited by sylver91; 11-28-2012 at 03:30 PM.
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Old 11-28-2012, 08:29 PM
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There ya go Sean


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