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There is a fix for the condensation build up in the intercooler!

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Old 12-30-2012, 03:50 PM
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Bottom feed and exit intercooler would not have this issue....
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Old 12-30-2012, 10:09 PM
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Are the f150's made in Missouri and Michigan? I am curious if there is any relevance as to which plant has a problem or is it both, I have read 116 pages and this has not been brought up, possible? Mine is from Dearborn MI, 15k an no problems built 12/2011. Also why is it only bank 2 that misses? Is bank 2 turbo closest to condensation?
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Old 12-30-2012, 10:26 PM
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Originally Posted by rowlrag
Are the f150's made in Missouri and Michigan? I am curious if there is any relevance as to which plant has a problem or is it both, I have read 116 pages and this has not been brought up, possible? Mine is from Dearborn MI, 15k an no problems built 12/2011. Also why is it only bank 2 that misses? Is bank 2 turbo closest to condensation?
Dearborn michigan and kansas city assembly in claycomo missouri.
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Old 12-30-2012, 10:45 PM
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Default advice please??

So my 2012 F150 KR EB with 6k miles has had the fall on it's face acceleration problem every time I drive in heavy rain for a long distance. My dealer told me about the TSB for the deflector but made no mention of the TSB of the new CAC (which I have now learned about from reading this super long thread). Said deflector is on backorder for prob a month and said I could drive the car with the current problems/risks or leave it their. They said they do not provide loaner vehicles. I'm hoping to get some advise from those who have been thru this on how I should proceed??? Is there some protocol ford is using to have to have tsb1 before tsb2? If I convince my dealer to order the new CAC, do I still need the deflector from the first TSB? This is very frustrating
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Old 12-31-2012, 12:07 AM
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Originally Posted by Aggiestro
So my 2012 F150 KR EB with 6k miles has had the fall on it's face acceleration problem every time I drive in heavy rain for a long distance. My dealer told me about the TSB for the deflector but made no mention of the TSB of the new CAC (which I have now learned about from reading this super long thread). Said deflector is on backorder for prob a month and said I could drive the car with the current problems/risks or leave it their. They said they do not provide loaner vehicles. I'm hoping to get some advise from those who have been thru this on how I should proceed??? Is there some protocol ford is using to have to have tsb1 before tsb2? If I convince my dealer to order the new CAC, do I still need the deflector from the first TSB? This is very frustrating
Knowing what I know now... This is what I'd do. Let them do what they think needs to be done. The third time you take it, also take a final attempt to repair letter...
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Old 12-31-2012, 08:34 AM
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Originally Posted by rowlrag
Are the f150's made in Missouri and Michigan? I am curious if there is any relevance as to which plant has a problem or is it both, I have read 116 pages and this has not been brought up, possible? Mine is from Dearborn MI, 15k an no problems built 12/2011. Also why is it only bank 2 that misses? Is bank 2 turbo closest to condensation?
My truck is a Michigan truck and has the problem.

Because of the configuration of the inlet pipe or throttle body, the water is only going to one bank. It was explained by someone earlier in this thread.

I wonder if a larger pipe would slow the velocity of the air in the pipe. Then maybe the water wouldn't get sucked up into the engine.
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Old 12-31-2012, 10:17 AM
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Originally Posted by RonD
My truck is a Michigan truck and has the problem.

Because of the configuration of the inlet pipe or throttle body, the water is only going to one bank. It was explained by someone earlier in this thread.

I wonder if a larger pipe would slow the velocity of the air in the pipe. Then maybe the water wouldn't get sucked up into the engine.
Not having looked at my actual CAC but knowing the physics of cooling a compressed charge of air the moisture will always be present. It's what happens TO that moisture that seems to be the big issue. If the CAC design merely allows the air to pass through to the intake unobstructed, i.e. no low spots, pockets, the moisture can't collect in the lowest portion of the CAC.

In effect it appears a simple vertical exit at the bottom would be preferable as it would allow the incoming charge to scour the entire CAC preventing any moisture buildup.

Last edited by OddBall; 12-31-2012 at 10:20 AM.
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Old 12-31-2012, 10:50 AM
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Originally Posted by RonD
My truck is a Michigan truck and has the problem.

Because of the configuration of the inlet pipe or throttle body, the water is only going to one bank. It was explained by someone earlier in this thread.

I wonder if a larger pipe would slow the velocity of the air in the pipe. Then maybe the water wouldn't get sucked up into the engine.
You want it getting sucked into the engine, just not in large amounts. Water sitting in the IC in cold climates would not be good, as freezing water expands and....think you can see where I'm going with that.
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Old 12-31-2012, 11:10 AM
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Originally Posted by isthatahemi
Bottom feed and exit intercooler would not have this issue....
Originally Posted by OddBall
Not having looked at my actual CAC but knowing the physics of cooling a compressed charge of air the moisture will always be present. It's what happens TO that moisture that seems to be the big issue. If the CAC design merely allows the air to pass through to the intake unobstructed, i.e. no low spots, pockets, the moisture can't collect in the lowest portion of the CAC.

In effect it appears a simple vertical exit at the bottom would be preferable as it would allow the incoming charge to scour the entire CAC preventing any moisture buildup.
Your post is not very original......
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Old 12-31-2012, 04:44 PM
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With a verticle outlet in the bottom of the CAC, the connecting pipe at the bottom is the low spot where moisture can collect. The only way to not have a collecting low spot is to have the CAC above the engine so any moisture that forms goes immediately to the engine.
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