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HEAVY work underway at Full-Race (EFR ecoboost upgrade)

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Old 09-15-2012, 10:19 PM
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Default HEAVY work underway at Full-Race (EFR ecoboost upgrade)

If you guys have facebook, check Full-Race's page. They are giving updates on their turbo upgrade for the EB. Nothing crazy yet, but they have been prepping manifolds for the EFR turbos.

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10-04-2012, 08:55 PM
Full-Race Geoff
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Part 2 of our EcoBoost F150 article posted Online HERE: http://www.full-race.com/articles/inside-the-ecoboost-f-150.html

Originally Posted by Kenferg1
Thanks for the vote of confidence on the EB bottom end. This actually encourages me to try a tune. I'm no hot rodder, but I like to know my engine is working to the best level it can.
Happy to help. Even not being a hotrodder, these motors are detuned from the factory. A tune can help, but it is equally or more important to do a basic exhaust and air filter upgrade. This should be considered mandatory when modding!! The stock EB exhaust has 7.5psi backpressure post turbine - that is CRAZY high. Going to a 3" exhaust alone is the way to go for these engines (any larger does nothing but rasp and drone, sound like an unhealthy honda)

note: I am not a fan of aftermarket intakes, instead i prefer drop-in replacement filters into the OEM airbox (like the AEM)

Originally Posted by mr_diggs
tune only has turned a few diesel guy's " " into " ".
... just the beginning


Originally Posted by Centexguy
I'd love to wipe the smile off of my diesel buddies faces with this little 3.5L. Bring on the upgrades!!
starting with our exhaust and intercooler (release in november after SEMA) the turbokit will not be far behind!

Originally Posted by Centexguy
Ya. My friends trucks run anywhere from 12.9-11.5 in the 1/4. Gonna need a touch more than a tune haha.
our primary turbo kit is designed to make big TQ #s. However that same kit can support the large Borg Warner EFR turbos... so 10sec timeslips in an EB F150 is totally possible.

Originally Posted by mtxpert
Looks like I need to buy a truck short block for my Flex this year.
the blocks have different mounting bosses cast in... unless you plan to do some major surgery and/or swap internals you might be disappointed. I see you are in phoenix, if you wanted to stop by in about 2 weeks i have some EB motors on engine stands i can show you

Originally Posted by mr_diggs
matchbot is pretty neat! I'm at 6900ft though...oh well, so are the guys with NA 6.2 trucks...muahahahahaha!
glad you liked matchbot, very cool program. you can input your altitude into it and get a good idea of how the system will behave. is 700+ft lb and 500hp possible on stock motor?? matchbot says it is... we will find out for certain
Old 09-15-2012, 10:20 PM
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http://www.facebook.com/FullRaceMotorsports
Old 09-26-2012, 04:08 PM
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http://www.facebook.com/photo.php?fb...type=3&theater

OUT WITH THE OLD.....!!!!!
Old 09-26-2012, 04:19 PM
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Correct me if I'm wrong, I believe the limiting power of the eco is the fuel system, not the turbos. I believe it's the tuners themselves that are saying this which mean upgrading the turbos will probably be marginal gains, possibly offest by a loss in the low end.

My point being if I had an eco I would want to see some fuel system parts in that picture.
Old 09-26-2012, 04:25 PM
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Full race def knows what they are doing from what I've heard of them prior so I'm sure they will address the fuel issue at some point.
Old 09-26-2012, 04:38 PM
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Judging by the size of those turbos, I'd say those will take the fuel system to its limits. Need more air.
Old 09-26-2012, 04:41 PM
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Wicked.
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Old 09-26-2012, 05:18 PM
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Rick from Livernois told us a while back that we have plenty of fuel :-)
Old 09-26-2012, 05:30 PM
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Originally Posted by mechanicboy
Correct me if I'm wrong, I believe the limiting power of the eco is the fuel system, not the turbos. I believe it's the tuners themselves that are saying this which mean upgrading the turbos will probably be marginal gains, possibly offest by a loss in the low end..
Increasing the size of turbos affects power in a lot of ways, not all of which require more fuel. You'll get a bigger compressor that runs at a more efficient place on its map. Typically, OEM turbos are sized smaller than peak efficiency to improve spoolup. Running a bigger compressor in a more efficient zone reduces the shaft hp required to spin the compressor. This allows the turbine to not work as hard, leading to the wastegate bypassing more exhaust, thus reducing exhaust/drive pressure. Furthermore, the larger exhaust wheel will flow more mass for a given pressure. This, again, reduces exhaust pressure. All these reductions in exhaust pressure reduces pumping losses during the exhaust stroke. Keep in mind that typical turbo exhaust pressure can be as high as 50 psi (this is the turbo's equivalent to "parasitic drag"). Dropping this to 30 psi will greatly improve hp without requiring more fuel. All this is accomplished at the same boost level, too, so engine safety and longevity is also improved.

The trade-off is spool time, as you suggested.
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Old 09-26-2012, 05:43 PM
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Originally Posted by engineermike
Increasing the size of turbos affects power in a lot of ways, not all of which require more fuel. You'll get a bigger compressor that runs at a more efficient place on its map. Typically, OEM turbos are sized smaller than peak efficiency to improve spoolup. Running a bigger compressor in a more efficient zone reduces the shaft hp required to spin the compressor. This allows the turbine to not work as hard, leading to the wastegate bypassing more exhaust, thus reducing exhaust/drive pressure. Furthermore, the larger exhaust wheel will flow more mass for a given pressure. This, again, reduces exhaust pressure. All these reductions in exhaust pressure reduces pumping losses during the exhaust stroke. Keep in mind that typical turbo exhaust pressure can be as high as 50 psi (this is the turbo's equivalent to "parasitic drag"). Dropping this to 30 psi will greatly improve hp without requiring more fuel. All this is accomplished at the same boost level, too, so engine safety and longevity is also improved.

The trade-off is spool time, as you suggested.
I think they are planning a couple of setups. The smaller series EFR turbos spool insanely quick for what they are however a single twin-scroll large series turbo would be cool too. I'm thinking that with the spool speed of a twin-scroll design along with the EFR's natural quick spooling....might have a winner. I'm excited!!!

Rick.....call those guys and talk them into tuning through Livernois.
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