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2011 ecoboost noise on start up

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Old 08-30-2015, 08:40 PM
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The noise on my truck occurred this afternoon during a cold start. Truck sat most of yesterday, through last night, and I started it this afternoon. Let me know what you think.


This is a non-turbo 3.7 engine.
Old 08-30-2015, 08:49 PM
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Hard to tell from the video but that don't really sound like what we are talking about, I don't think St least. Always hard to tell in videos though
Old 08-30-2015, 08:57 PM
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I'm not so sure it sounds the same either. That's why I asked about whether everybody's noise started out shorter in duration and grew over time. It's going to the dealer tomorrow morning regardless.
Old 08-30-2015, 09:03 PM
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Yeah yours sounds more like something with the starter getting hung up maybe? Yours happens right when it fires...this other rattling happens a split second after the truck starts. Just sound completely different in my opinion
Old 08-31-2015, 09:46 AM
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Found the same thing on my solenoids when replacing the timing chain. There was even more debris on some of them. After cleaning all four solenoids with gas, found this dirt to be abrasive like sand, baibe this stuff come from the casting, and it wasn't cleaned enought prior building the motor?
Old 08-31-2015, 10:05 AM
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Yeah I don't know, I had a lot of seals leaking and the main gasket as well. The top of the valve cover was caked with dirt/oil mix
Old 08-31-2015, 12:30 PM
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i haven't read through the thread to see if the latest tsb has been posted, but here it is, effective august 19 2015


TSB 15-0131
Publication Date: August 19, 2015
FORD: 2011-2015 F-150
ISSUE:
Some 2011-2015 F-150 vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injection (GTDI) engine and built on or before 5/29/2015 may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine upon initial start-up that may last for 2-5 seconds after a cold soak of six or more hours.
ACTION:
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
Check the vehicle build date. Was the vehicle built on or before 5/29/2015?
Yes - proceed to Step 2.
No - this procedure does not apply. Refer to Workshop Manual (WSM), Section 303-00 for normal diagnosis.
Does the customer state a ticking/tapping or rattle type noise occurs from the top front cover area of the engine upon initial cold start-up that lasts for 2-5 seconds after a cold soak of 6 or more hours?
Yes - proceed to Step 3.
No - this procedure does not apply. Refer to WSM, Section 303-00 for normal diagnosis.

Replace all four variable camshaft timing (VCT) units and primary timing chain. Refer to WSM, Section 303-01
Old 08-31-2015, 07:17 PM
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Originally Posted by snakebit95
The noise on my truck occurred this afternoon during a cold start. Truck sat most of yesterday, through last night, and I started it this afternoon. Let me know what you think.

2014 F150 3.7 Engine Cold Start Noise - YouTube

This is a non-turbo 3.7 engine.
Snakebit - that doesnt sound like what happened with my truck. Mine sounded like maplelakeduckslayer - that was my sound exactly.

Dealer still working on my truck but sent a couple of photos to prove they are working on it. Taking forever to get fixed.
Attached Thumbnails 2011 ecoboost noise on start up-screen-shot-2015-08-31-6.04.24-pm.png   2011 ecoboost noise on start up-screen-shot-2015-08-31-6.04.42-pm.png  
Old 08-31-2015, 07:59 PM
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Yikes I hope it's not the oil and brake kid doing that job.

What scares me when I take mine in to get the job done is that they mess up something even more catastrophic and it doesn't fail until I'm out of warranty completely. We all know how mechanics love low pay warranty work.

Last edited by winchested; 08-31-2015 at 08:15 PM.
Old 08-31-2015, 08:04 PM
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Originally Posted by winchested
Yikes I hope it's not the oil and brake kid doing that job.
Kind of appears that way.. A bit sloppy laying parts all over the shop floor.


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