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Help with Plugs

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Old Jan 30, 2023 | 11:23 PM
  #11  
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Originally Posted by chrishouse
Update. A little concerned. I ran the lubricated plug thread chaser tap down into the hole, never really felt any resistance as it went down.

Same when I put in the new plug with insert on it, it never got tight and plug wrench felt like it was slipping on the plug. When the threadlock cures, I am going to try to back the plug back out and look at the insert. This insert did not have lip on top and not sure, but afraid it may have gone in too deep.

The original hole may have been too big, but the other insert was tight and there was a lot of resistance when I backed it out. Does Cal Van make an insert with a larger diameter in case I have to drill and tap again?
That's because you're are using heli-coil style inserts. Which is also what you have pictured. Don't use those, nothing but trouble.

There's the 14mm, Big Sert and triple oversized kits on the market. Not sure if Cal Van has the triples, Time Sert does.
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Old Jan 30, 2023 | 11:27 PM
  #12  
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Are you saying that the thing in his picture is a wire insert? He should be able to peel it off easily then. How can a person have that thing in front of them and not have taken it apart already?

https://www.stanleyengineeredfasteni...ptia/heli-coil
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Old Jan 30, 2023 | 11:35 PM
  #13  
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Originally Posted by BareBonesXL
Are you saying that the thing in his picture is a wire insert? He should be able to peel it off easily then. How can a person have that thing in front of them and not have taken it apart already?

https://www.stanleyengineeredfasteni...ptia/heli-coil
Heli coil kits use solid barrel inserts and wire/coil kits as well. Wire/coil can't be used for this repair, won't work at all. Not enough threads in the chamber for that style.

Heli coil solid inserts dimple at he top to secure...which isn't permeate. Those things won't even work on weed eaters lol.

The quantity kits have much better serts, lipped at the top.
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Old Jan 30, 2023 | 11:41 PM
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I guess what I'm saying is that the picture the OP provided does not look like a wire insert. Not clear why mbb implied that it was. The OP said that it was solid. He didn't say what the mechanic gave him.

Seems like the word "helicoil" has spun this discussion off on a tangent. Whatever he started with worked for many miles. The problem is that it came out with the plug.

p.s. it's not hard to imagine a PO using an insert with no thread locker, just planning to move the insert over at the next plug change. Mechanically, it's just two threaded holes. Not saying it's a good idea, just saying it's not completely illogical.

Last edited by BareBonesXL; Jan 30, 2023 at 11:49 PM.
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Old Jan 31, 2023 | 12:07 AM
  #15  
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Originally Posted by BareBonesXL
I guess what I'm saying is that the picture the OP provided does not look like a wire insert. Not clear why mbb implied that it was. The OP said that it was solid. He didn't say what the mechanic gave him.

Seems like the word "helicoil" has spun this discussion off on a tangent. Whatever he started with worked for many miles. The problem is that it came out with the plug.

p.s. it's not hard to imagine a PO using an insert with no thread locker, just planning to move the insert over at the next plug change. Mechanically, it's just two threaded holes. Not saying it's a good idea, just saying it's not completely illogical.
mbb was correct, the OP wasn't aware that Heli-coil manufactures more than one type of kit. Not limited to wire coil type alone, they do solid sert kits as well...which are the kits that fail.

The correct thread locker needs to be used (Timesert 6020 locker/sealer) BUT, but should be used with quality inserts. Not Heli-coil. - Time Sert or Cal -Val inserts.

Loctite also has the correct locker/sealer under their name.

Last edited by Jbrew; Jan 31, 2023 at 12:17 AM.
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Old Jan 31, 2023 | 12:14 AM
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You guys looked at those out of focus pictures of a crusty insert and could tell that it was a Helicoil (TM) solid insert? And you're both saying that Helicoil (TM) solid inserts are crap. Even though his lasted many miles.

Just looking for clarity. I know that the wire inserts have a bad name. but assume that's why they developed a solid one. But, really, I just want to hear somebody say that they can tell the brand of the solid insert from the picture. And that they know that the unnamed insert that was used was a Helicoil. The first part seems like a maybe, but the second part...there's nothing to go on except that it wouldn't torque down.

To the OP - if you could not get the insert to tighten there's no point in waiting for the threadlock to cure.
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Old Jan 31, 2023 | 12:22 AM
  #17  
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Originally Posted by dsg2003mach1
ya, that's why the helicoil isnt the best option. Since it already failed once I'd repair it with something else - the cal van, lock n stitch or time cert.

The oil soaked plug - was there oil on the coil plug boot too? I would just say to make sure there isn't a bunch oil in the plug well - there is a little donut seal on the bottom of the valve cover on each plug hole - if it goes that hole will fill up with oil over time then it runs down the plug as you're pulling it
Originally Posted by BareBonesXL
Are you saying that the thing in his picture is a wire insert? He should be able to peel it off easily then. How can a person have that thing in front of them and not have taken it apart already?

https://www.stanleyengineeredfasteni...ptia/heli-coil
Because that is not what was on the plug, not what is shown in the pic.
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Old Jan 31, 2023 | 12:28 AM
  #18  
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Easy to remember, - anything that says Heli coil on the plug repair kit will fail eventually. Their solid insert repair kits are the kits that tear up the head thread chambers inside of two years, they can make un fixable. Don't use these kits. The damage can be extensive enough that a quality Big sert or Oversized sert kit can't fix it.

Do it correctly to at first....from the start.

That should be plenty clear lol.
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Old Jan 31, 2023 | 12:29 AM
  #19  
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Originally Posted by BareBonesXL
You guys looked at those out of focus pictures of a crusty insert and could tell that it was a Helicoil (TM) solid insert? And you're both saying that Helicoil (TM) solid inserts are crap. Even though his lasted many miles.

Just looking for clarity. I know that the wire inserts have a bad name. but assume that's why they developed a solid one. But, really, I just want to hear somebody say that they can tell the brand of the solid insert from the picture. And that they know that the unnamed insert that was used was a Helicoil. The first part seems like a maybe, but the second part...there's nothing to go on except that it wouldn't torque down.

To the OP - if you could not get the insert to tighten there's no point in waiting for the threadlock to cure.
My thinking on that was that if the threadlock cured, the insert might not back out when I removed the plug. If it does not back out, seems like that would be same as it being tight.
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Old Jan 31, 2023 | 12:31 AM
  #20  
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Originally Posted by chrishouse
Because that is not what was on the plug, not what is shown in the pic.
Correct
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