Topic Sponsor
1997 - 2003 Ford F150 General discussion on the Ford 1997 - 2003 F150 truck.

97' F150 4.2 V6 5spd engine rebuild and egr delete

Thread Tools
 
Search this Thread
 
Old Mar 19, 2015 | 03:46 PM
  #11  
ametzker's Avatar
Thread Starter
Member
 
Joined: Mar 2015
Posts: 55
Likes: 3
Default

Originally Posted by Carcrazygts2
You've gone this far you'd be better off replacing the pistons and going with a .030" overbore. That way you would have a long service life.
It crossed my mind but the cylinder walls still look great so I will just hone them and install new piston rings and I should still get a long life out of this engine.
Reply
Old Mar 19, 2015 | 06:21 PM
  #12  
Topline Mike's Avatar
Senior Member
 
Joined: Feb 2015
Posts: 205
Likes: 17
From: So. WI
Default

egr delete?

I'm sorry, I don't know what this means??

Where are you from, ametzker?
Reply
Old Mar 19, 2015 | 09:16 PM
  #13  
ametzker's Avatar
Thread Starter
Member
 
Joined: Mar 2015
Posts: 55
Likes: 3
Default

Originally Posted by Topline Mike
egr delete?

I'm sorry, I don't know what this means??

Where are you from, ametzker?
I going to get rid of the EGR system that injects inert gas (nasty sooty black smoke into your intake, heads etc and gums up everything. Also getting rid of the IMRC actuators and valve's in the intake. I know people have mixed feelings on the delete of these items but to each his own. I'm going to simplify the engine compartment as much as possible. I think I will add and electric fan also which will give me more room to work and a mpg or 2 extra. I'm from Indiana west of Indy about an hour.
Reply
Old Mar 19, 2015 | 09:55 PM
  #14  
2thousand5.4's Avatar
Senior Member
 
Joined: Aug 2013
Posts: 10,354
Likes: 105
From: Virginia
Default

Dang it looks like you have done alot of work and really know what you are doing. Why didn't you just swap in a 5.4? You may have already answered that sorry if you did I just skimmed over everything
Reply
Old Mar 19, 2015 | 10:57 PM
  #15  
TLB4's Avatar
Complete Asshat
 
Joined: Apr 2011
Posts: 607
Likes: 67
From: Canada
Default

Originally Posted by 2thousand5.4
Dang it looks like you have done alot of work and really know what you are doing. Why didn't you just swap in a 5.4? You may have already answered that sorry if you did I just skimmed over everything
Because that's a ton of work going from a v6 to a v8. All of the electronics are different, all the mounts are different, you need a new transmission to bolt up to it. A project like that nickle and dimes you all day long. Where as an engine rebuild is a piece of cake if you know what you're doing. Plus all the pieces go back into the same spots. And since the budget so far is like 500 on the truck, and 650 in parts. It's definitely a budget truck.
Reply
Old Mar 19, 2015 | 11:00 PM
  #16  
2thousand5.4's Avatar
Senior Member
 
Joined: Aug 2013
Posts: 10,354
Likes: 105
From: Virginia
Default

Originally Posted by TLB4
Because that's a ton of work going from a v6 to a v8. All of the electronics are different, all the mounts are different, you need a new transmission to bolt up to it. A project like that nickle and dimes you all day long. Where as an engine rebuild is a piece of cake if you know what you're doing. Plus all the pieces go back into the same spots. And since the budget so far is like 500 on the truck, and 650 in parts. It's definitely a budget truck.
gotcha. I know guys do 4.6 to 5.4 swaps all the time but that's completely different
Reply
Old Mar 20, 2015 | 07:24 AM
  #17  
ametzker's Avatar
Thread Starter
Member
 
Joined: Mar 2015
Posts: 55
Likes: 3
Default

Originally Posted by 2thousand5.4
Dang it looks like you have done alot of work and really know what you are doing. Why didn't you just swap in a 5.4? You may have already answered that sorry if you did I just skimmed over everything
This was the last engine swap I did.



After this was all done I added a used veggie oil fuel system and drove it from Oregon to Indiana where I live now pulling a horse trailer with all our stuff and I did the whole trip on nothing but veggie oil 2200 miles.
Reply
Old Mar 23, 2015 | 03:02 PM
  #18  
ametzker's Avatar
Thread Starter
Member
 
Joined: Mar 2015
Posts: 55
Likes: 3
Default

Finally all parts are in. Tomorrow I'm taking the block in to get new cam bearings and countershaft bearings installed as well as all new freeze plugs. The heads are going in to get a valve job and new seals installed. Hopefully this weekend I can reassemble the engine.
Reply
Old Mar 31, 2015 | 06:53 PM
  #19  
ametzker's Avatar
Thread Starter
Member
 
Joined: Mar 2015
Posts: 55
Likes: 3
Default

More progress. Basic long block assembled today. Let me know if you have questions.



















Reply
Old Mar 31, 2015 | 06:56 PM
  #20  
nfldfordman's Avatar
Real Live Intelligence
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2012
Posts: 58,916
Likes: 1,356
From: New Harbour, NFLD
Default

Nice progress
Reply



All times are GMT -4. The time now is 11:09 PM.