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The Final Repair Guide to 5.4 Cam Phaser Tick/Knock Sound

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Old 11-03-2017, 11:12 PM
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Originally Posted by Brad V
I just got done checking all the plugs and replaced all COP’s whiles i was there. All plugs tight (plugs new 15k miles ago). Also should say all the new parts are fomoco parts except timing chain kit, its a cloyes set. Any ideas?
Hmmm by timing set do you mean including the phasers as well? Or just the chain?
Old 11-04-2017, 02:07 PM
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Originally Posted by LariatDude
Hmmm by timing set do you mean including the phasers as well? Or just the chain?
Phasers, chain, tensioners, guides, sprokets, oul pump, and water pump while there. All went well during install (ref fordmarkoloco youtube video for assistance, dude is awesome). Of course new gaskets all around and VCT and seals.
Old 11-04-2017, 02:16 PM
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Originally Posted by Brad V
Phasers, chain, tensioners, guides, sprokets, oul pump, and water pump while there. All went well during install (ref fordmarkoloco youtube video for assistance, dude is awesome). Of course new gaskets all around and VCT and seals.
here is a link for video
Old 11-04-2017, 11:02 PM
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Sorry just to clarify, the timing set was cloyes so like the phasers for example were not Ford OEM? In which case it's always recommended to go OEM on the phasers. That knock is exactly what I have with my Ford phasers, it's a relatively "normal" sound of the VCT system. Guessing it only does it during when the engine is warm? There is a TSB out on it and it's the "hot idle knock". More of a sound annoyance. Basically the locating pin inside (that locks it at base timing during idle) is knocking around in its hole because there is no thick oil flowing around it. So it's echoing around, usually meaning it's worn. That's why I asked if the phasers were OEM. Ford's won't make that sound if it's brand new.


Old 11-04-2017, 11:18 PM
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Originally Posted by LariatDude
Sorry just to clarify, the timing set was cloyes so like the phasers for example were not Ford OEM? In which case it's always recommended to go OEM on the phasers. That knock is exactly what I have with my Ford phasers, it's a relatively "normal" sound of the VCT system. Guessing it only does it during when the engine is warm? There is a TSB out on it and it's the "hot idle knock". More of a sound annoyance. Basically the locating pin inside (that locks it at base timing during idle) is knocking around in its hole because there is no thick oil flowing around it. So it's echoing around, usually meaning it's worn. That's why I asked if the phasers were OEM. Ford's won't make that sound if it's brand new.

https://www.youtube.com/watch?v=HUDWhi9YQSs

https://www.youtube.com/watch?v=O7GcqtNTMqQ
i sincerely appreciate the replys!!!! Those were OEM fomoco phasers installed from “Freedom Racing”. All parts except for the Cloyes TC kit and melling 360 oil pump are OEM. I had a mechanic tell me it was lower end but if so it should make the noise all the time. Yes, it only does it after its warmed up and has been driven. I let it idle after cold start for 20 min and not a sound. Here is a link to another video i did tonight. Thanks again for the help.
Old 11-05-2017, 12:33 AM
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Hmmm the second video doesn't sound like what I have nor what FordTech was showing. Now I'm starting to think it could be something else especially since the noise disappears in certain gears. Perhaps someone else could chime in, otherwise I'll probably be looking into this in the morning
Old 11-05-2017, 01:36 AM
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May I make a humble observation. Bare in mind that this entire system is dependent on proper oil pressure/flow. The first diagnostic I would suggest for this issue is to check the actual oil pressure. In my case, I found a bad seal on one the tensioners. That in turn created a lack of pressure/flow and the system did not perform properly. The tensioner could not keep the chain tight causing a failure of the guide rails and further problems. I did replace the entire system but feel the phasers, chain and sprockets were fine. Since I paid less that $150 for the entire kit plus oil pump I am very happy with the results. I drive my truck quite alot and have put close to 20K on it since the repairs. She is quiet and purres like a kitten. I have installed a real oil gauge and at 200k miles can report a hot idle pressure of 30lbs.
Old 11-05-2017, 11:25 AM
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Originally Posted by Keshka
May I make a humble observation. Bare in mind that this entire system is dependent on proper oil pressure/flow. The first diagnostic I would suggest for this issue is to check the actual oil pressure. In my case, I found a bad seal on one the tensioners. That in turn created a lack of pressure/flow and the system did not perform properly. The tensioner could not keep the chain tight causing a failure of the guide rails anproblems. I did replace the entire system but feel the phasers, chain and sprockets were fine. Since I paid less that $150 for the entire kit plus oil pump I am very happy with the results. I drive my truck quite alot and have put close to 20K on it since the repairs. She is quiet and purres like a kitten. I have installed a real oil gauge and at 200k miles can report a hot idle pressure of 30lbs.
thanks for the input! I have used a stethoscope all over the engine, if the chain tensioner had failed i should have been able to hear that on the TC cover right? I am getting Nothing on the top side or the bottom for that maater. U can clearly hear it when under the truck but I cannot locate it. Ive told it could be crank bearings, but i would think i should hear that when scoping the oil pan or the block? I admit im not a savy mechanic, ive not done this stuff in 20 yrs. due to technology i feel left behind a bit. Also, I admit i have not put a guage on the oil. This is something i will do. Thanks again for the feedback! Trying to rule out crank bearings. FYI. 121k miles on truck. 5W-30 oil mobil 1 w MC oil filter. Changed every 3-4k miles. When phaser n such changed there was no visible sludge, all looked clean. Cam was good and lash adjuster rolled freely.
Old 11-05-2017, 11:03 PM
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Originally Posted by s_vares
Cam phasers do make noise on tip in, this is normal. Most engine have some sort of noise at idle, I would not be worried if you can only hear it outside beside the engine or in a drive thru.
This repair is done when the noise is "Diesel-ish"
some of these loud tick you hear on the youtube videos... this is not "normal"
and the 5.4 is not suppose to make this noise!!

After the repair, this adresses a few reasons I have seen them tick.

The phasesrs are not aways worn. The phasers and the chains will make noise if the oil pressure is low due to blown seals or the chain is slack causing slap.

You guys know your trucks. obviously take this guide with a grain of salt and diagnose the problem before starting anything, so not to waste yoiu time and money
My 04 5.4 has 260,000 still runs great I had an oil leak so I pulled the front cover one of the chains is loose bad tensioner do I have to remove the timing chain to replace it?
Old 11-06-2017, 07:22 AM
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Whether the 260,000 is km or miles, you probably could - BUT I WOULDN'T. A new tensioner with plunger fully extended probably would still leave the chain loose.


The chains WILL be lengthened by wear / stretch with that many miles. Basically, THAT is the purpose of the tensioner in the first place. If chains never stretched, you wouldn't even need tensioners.


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