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why does catalytic converter fail?

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Old Oct 25, 2023 | 11:30 PM
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Xiaoyu Niu's Avatar
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Default why does catalytic converter fail?

Hi folks,

Recently I got a P0420 code on my 2013 5.0 with 135,000 miles. I checked Forscan live data for the O2 sensor. Two sensors of Bank 1 showed the same voltage waveform. After research, I'm pretty sure that my catalytic converter of bank 1 has failed. I will run temperature tests before and after the cat to double-check my suspicion.

Anyway, I'm wondering how many miles you replace your catalytic converter for your 5.0 engine? Is my 130,000-mile a normal longevity? And why does the catalytic converter fail? I think my 5.0 doesn't have issues on misfire, coolant gasket, and water pump. What do you think of the reasons?

Thanks for your thoughts!
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Old Oct 25, 2023 | 11:43 PM
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It's designed to trap polution, eventually they get plugged.
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Old Oct 26, 2023 | 12:00 AM
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I'm approaching 225,000 miles, still on original cats with no problems.
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Old Oct 26, 2023 | 12:01 AM
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Originally Posted by David Hineline
It's designed to trap polution, eventually they get plugged.
How many miles you think we need to replace?
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Old Oct 26, 2023 | 08:47 AM
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Originally Posted by Spiky
I'm approaching 225,000 miles, still on original cats with no problems.
thanks for mentioning coolant. If coolant leaks outside the engine, that won't affect the catalytic converter. But, if the head gasket is bad and the coolant leaks inside the engine, I think that will definitely damage catalytic converter.
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Old Oct 26, 2023 | 10:19 AM
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I had a bad cat and didnt have any notable difference in cat temp bank to bank. If you go back into forscan and look at the mode 6 data there is a section on catalytic converter health.

I dont know if the cats Ford started using are sub par, not properly sized for the job, being hurt by over fueling from the DI system or what but does seem way more people are replacing cats than in the past... or maybe the programming is more sensitive and reporting failures early on. My light was off and on for a loooong time before I had any actual performance issue (drop in mpg)
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Old Oct 26, 2023 | 11:57 AM
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Originally Posted by dsg2003mach1
but does seem way more people are replacing cats than in the past...
The latest 12th gen rolled off the lot almost 10 years ago. Anything at this point is bound to fail.

I've replaced a cat before with <100k, have seen them replaced at >150k and know people on original cats with 200k+ miles. Coolant leaks, corrosion, faulty 02 sensors, oil consumption, overheated convertors, unburnt fuel, etc..all can lead to failure.
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Old Oct 26, 2023 | 12:48 PM
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Originally Posted by David Hineline
It's designed to trap polution, eventually they get plugged.
Its not supposed to trap pollution, its not a DPF. It promotes a chemical reaction. If its plugging up its probably because there is something flowing through the cat that shouldnt be.

Last edited by mass-hole; Oct 26, 2023 at 12:52 PM.
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Old Oct 26, 2023 | 12:49 PM
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Originally Posted by dsg2003mach1
I had a bad cat and didnt have any notable difference in cat temp bank to bank. If you go back into forscan and look at the mode 6 data there is a section on catalytic converter health.

I dont know if the cats Ford started using are sub par, not properly sized for the job, being hurt by over fueling from the DI system or what but does seem way more people are replacing cats than in the past... or maybe the programming is more sensitive and reporting failures early on. My light was off and on for a loooong time before I had any actual performance issue (drop in mpg)
Arn't the cat temps predicted based on load and rpm, not actual measured values?
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Old Oct 26, 2023 | 12:52 PM
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Originally Posted by mass-hole
Arn't the cat temps predicted based on load and rpm, not actual measured values?
i always assumed they were measured but have no basis for that.

if the cats aren't actually physically coming apart/melting I doubt there would be a measured temp difference though
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