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Bakflip bike rack project

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Old 03-24-2015, 09:56 PM
  #31  
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WOW!!! That looks great! What a brilliant idea! Excellent idea to use aluminum strips as support. The fiberglass itself is only 1/32nd of an inch so not really an ideal anchor by itself. Job well done.
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Old 03-24-2015, 10:49 PM
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Originally Posted by MCDavis
Thanks! I wish I could patent it... If I were to do it again, I think I'd make the top side aluminum bar long enough to utilize the two Bak mounting points to hold the entire panel down. Is it necessary? Probably not, but it would be really damn solid if it went out that far. I was hoping to get out tomorrow but the trails I ride are a part of a State park and they are super sensitive to wet conditions...and there's rain in tomorrow morning's forecast.
I know!

I grew up riding and racing in the Pacific Northwest and it blew my mind that you can't ride mountain bikes on wet trails around here, goofiest thing I've heard of. It seems as if they want these perfect manicured groomed trails.
Old 03-25-2015, 04:32 AM
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Originally Posted by MCDavis
Two more holes drilled; this time in the lip in the tailgate seal edge of the last panel. There is about a half inch or so of metal that the seal is adhered to. I pierced just the panel and not the rubber as to keep as much water out as possible. The Bak supplied rivets are quite stiffer than I was used to. Took more force than I had expected to pop them. I stopped by the local big-box and picked up a few adjustable bungees so that I could determine how much tension i wanted.

Very happy with the overall outcome. Here's the final product:







damn you McDavis! I really wanted to do this before but decided I wasn't going to because I didn't want to drill holes... You did such a well detailed right up, I feel I would be disappointing you if I didnt tackle this project.
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Old 03-25-2015, 07:37 AM
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Originally Posted by RES4CUE
I know!

I grew up riding and racing in the Pacific Northwest and it blew my mind that you can't ride mountain bikes on wet trails around here, goofiest thing I've heard of. It seems as if they want these perfect manicured groomed trails.
I don't mind it really. There are hundreds of hours of volunteer work put into the trails down here. The least I can do is respect their wishes when it's wet. They do a really nice job.

Originally Posted by Black_Thunder
damn you McDavis! I really wanted to do this before but decided I wasn't going to because I didn't want to drill holes... You did such a well detailed right up, I feel I would be disappointing you if I didnt tackle this project.
Hahaha I won't be disappointed...but I might point and laugh a bit if you make your cover look like swiss cheese

In all seriousness...measure like 12 times. Measure, go get a drink, play with the dog, measure again, go check some emails, measure again. That's what I did just to make sure my results were the same. And thanks...it does look pretty damn good.
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Old 03-25-2015, 10:54 AM
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Originally Posted by MCDavis
I don't mind it really. There are hundreds of hours of volunteer work put into the trails down here. The least I can do is respect their wishes when it's wet. They do a really nice job. Hahaha I won't be disappointed...but I might point and laugh a bit if you make your cover look like swiss cheese In all seriousness...measure like 12 times. Measure, go get a drink, play with the dog, measure again, go check some emails, measure again. That's what I did just to make sure my results were the same. And thanks...it does look pretty damn good.
I agree, I'm just spoiled from the hundreds of trails back home. They also had volunteer time put in but it was to maintain obstacles and berms and such.

If you get up this way there are some cool trails. Meadowwoodproject.com.

If I remember Newportnews had a really nice trail system also.
Old 03-25-2015, 04:31 PM
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Originally Posted by MCDavis
I don't mind it really. There are hundreds of hours of volunteer work put into the trails down here. The least I can do is respect their wishes when it's wet. They do a really nice job.



Hahaha I won't be disappointed...but I might point and laugh a bit if you make your cover look like swiss cheese

In all seriousness...measure like 12 times. Measure, go get a drink, play with the dog, measure again, go check some emails, measure again. That's what I did just to make sure my results were the same. And thanks...it does look pretty damn good.
lol Will do, thanks!
Old 04-18-2020, 01:36 PM
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Default Great Idea! What about leakage?

Originally Posted by MCDavis
Two more holes drilled; this time in the lip in the tailgate seal edge of the last panel. There is about a half inch or so of metal that the seal is adhered to. I pierced just the panel and not the rubber as to keep as much water out as possible. The Bak supplied rivets are quite stiffer than I was used to. Took more force than I had expected to pop them. I stopped by the local big-box and picked up a few adjustable bungees so that I could determine how much tension i wanted.

Very happy with the overall outcome. Here's the final product:

Attachment 512686

Attachment 512687

Attachment 512688

Attachment 512689
I‘ve been looking for a solution like this for quite some time. Thankfully I stumbled across this forum. Do you have any issues with water getting in where you drilled holes or did you use some sort of silicone?



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