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Light Bar Wiring Harness Help

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Old 07-17-2015, 08:29 AM
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Default Light Bar Wiring Harness Help

Alright guys, I am installing an LED light bar in the lower portion of the grill on my '10 FX4 and decided that if I am going to building my own wiring harness, I might as well add space later on for some high mounted spot lights.

I know I could have bought two pre-made harnesses but where is the fun in that?

My plan is to mount two relays in a project box on the outside of my radiator support bar. The drawing attached is how I believe the wiring should go.

The big question is can both relays use the same 20A fuse to feed terminal 30 on the relays if I am not powering more than 200 watts of lighting? My gut says yes, as long as the total wattage/voltage is under the fuse rating I should be good to go but I don't know if that will cause issues with the relays especially when one will be out of service until I get management approval from my wife to buy the spot lights.

Picture below of how everything will be organized in the box once I finalize the wiring and get some time to put it all together.

Thanks guys!
Attached Thumbnails Light Bar Wiring Harness Help-img001.jpg   Light Bar Wiring Harness Help-img_3212.jpg  
Old 07-17-2015, 09:48 AM
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Personally i think you'll be fine
Old 07-17-2015, 12:38 PM
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Default Light Bar Wiring Harness Help

Ya I can't see LED pulling more than that. The only issue I can see is that if you have a short you will lose both lights not a big deal if you don't need them to get you home
Old 07-17-2015, 01:53 PM
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Default Light Bar Wiring Harness Help

Thanks guys and not a huge deal with shorting. All the wiring will be close by so diagnosing future issues will be easily.
Old 07-17-2015, 04:28 PM
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Im curious to know where you plan on pulling the feed for the switches from...
Old 07-17-2015, 05:43 PM
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Default Light Bar Wiring Harness Help

Using an add a fuse in the smart junction box to a fuse spot that is a constant hot like power seats or something. Haven't looked yet but I don't think it'll be too hard to find one.
Old 07-18-2015, 08:47 AM
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Default Light Bar Wiring Harness Help

Well I'll just turn this into my "how I did it" thread

Had some time last night to mess with the box placement and was able to get the relays set in the box as well. Drilled a hole in the back for a bolt to mount the entire box to the frame and drilled a second hole in the bottom for wires to leave.

I was originally going to try and fit the blade fuse in the box but I don't want to cram everything in there and I figured it's probably better to get that fuse as close to the power terminal as possible so it'll mount by my stereo fuses.
Old 07-18-2015, 08:48 AM
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Forgot pics
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Old 07-18-2015, 12:43 PM
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I might suggest using an accessory source for the feed. Hot only when the key is on and off while cranking... Just my .02.

Originally Posted by Waterfowler41
Using an add a fuse in the smart junction box to a fuse spot that is a constant hot like power seats or something. Haven't looked yet but I don't think it'll be too hard to find one.
Old 07-18-2015, 02:18 PM
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wow a lot better looking than my wiring / relay


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