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TRS HID PROJECTOR RETROFIT: Installation thread

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Old 09-07-2011, 07:30 PM
  #121  
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Originally Posted by ak_cowboy
^ Nice! Any pics on how you did the fogs? Those micro-gatling shrouds look a lot better than I thought lol
I mainly got the idea and information on a thread over on F150online in the illumination section titled, "06+ Round foglight projector... ". If you want the linky, send me a pm. Doing the matchboxes I'm assuming would be similar putting the FX-R's into our housings, more cutting, sealing. However, the way the round reflectors are designed, aiming them is very easy.

Originally Posted by filterking
Nice job on the shrouds stormsearch. How did you cut the second shroud? It looks like a very good mate to the front shroud.
I bought 3 of the same shrouds. The 3rd shroud I cut up for the extenders. Caution though, when I cut up the shroud, the bottoms didn't fit exactly all around. I made the match on the sides but at the top and bottom, the extender doesn't sit flush. But it is no biggie. I mainly did it to hide the screws mounting the projector into the reflector. It turned out good but just took more time than I didn't expect.

TRS gave me a great price for buying the 3 shrouds so wasn't out alot of money.

Originally Posted by methodzz
@stormsearch - those look really good... i actually like those shrouds a lot more then what i have on mine.

My biggest mistake on this project was thinking that it was going to take about 6 hours to do. I ended up putting about 15hours into the full retrofit. But totally worth it.

And all you guys talking about the fogs being overkill make me want to do it more now!
I agree, way understimated amount of time. Fogs do look good especially since the shrouds match. When I was holding the value/chrome shrouds I just couldn't put them on, too much work for something I wouldn't be happy with. Mentioned above, TRS gave me a really good price to buy the premiums.

Originally Posted by filterking
I'm with you wanting to do the fogs. The ones on my truck are nothing more than glare makers. Not sure if trying to aim them would do any good, but as they are mine are worthless.
I agree - they are far from fog lights. With the stock bulbs, the factory adjustment was pathetic. I moved them so much higher and helped alot in usability, not sure if it changed the glare factor. I actually was compressing the spring so much it was hard to turn anymore of the adj. screw, otherwise would bring them up higher. I put in a DDM PnP kit, holy glare batman. But gave me the drive to have them be usefull and retrofit them.

Originally Posted by airforceixi
Looks good! Do you have a pic of the headlight(s) themselves when on at night? (Close up) I'm wondering what it'll look like, those are the same shrouds that I have. Also, did you use the rings when mounting your shrouds? I feel like the projector is too deep into the shroud when using them so I'm debating on trimming the inner fins so the projector sticks out a bit more from the shroud and still use the rings.
I'll take some close-up pictures tomorrow. Yes, I used the concentric rings but I still used a RTV adhesive to mount the ring and shrouds so wouldn't have any potential problems.

I'm still getting used to the bug-eye look. If it wasn't so functional, I would be less thrilled. I looked at different paint options to help but didn't want to get too fancy either. I did trim quit a bit off the inner shrouds where the concentric rings fit on so the shroud sunk as deep into the reflector housing as possible. My lens sticks out past about 1/2" past the shrouds.

Edit: Just ran out to re-install my driver's side fog light, it leaked bad and took a side pic of the headlamp. Hope it works as I just start to beat anothe rainstorm.


Last edited by stormsearch; 09-07-2011 at 07:48 PM. Reason: Adding picture
Old 09-07-2011, 09:29 PM
  #122  
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I'd advise against using silicone as a sealant. Butyl Tape or Nissan sealant is ideal.

The bug-eye look can be hidden a bit by using large shrouds since the F150 has large reflectors.

BTW, it is common to get a little condensation if you drive in weather right after the retrofit since pressure/temperature is rapidly changing. If you are getting condensation after a couple weeks, then try re-sealing with the above mentioned products.

I too agree fog lights are pointless. With the retrofit headlights, the foreground is more than lit up and foglights are deemed completely useless. It is purely cosmetic at that point.
Old 09-08-2011, 06:32 AM
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I used the butyl tape for the heads, but fogs used clear RTV. The black tape would show thru the fog light lens. Both fogs had heavy condensation in them this morning after an all night rain and drive to work. That is after I basically used 1/2 tube of RTV to seal the driver's side back up.

The temp/pressure change for such a small lamp must be pulling it in thru. I never used my fogs that much so didn't notice when stock. The condensation was causing the light to scatter which was kind of nice to see the signs. My headlmaps are still perfectly clear.
Old 09-08-2011, 02:46 PM
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So i thought about the main chrome reflector part and didn't like the look.. so i decided to paint it flat black to match the housing... the shroud got the same treatment..


Old 09-08-2011, 04:25 PM
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^that's sweet. Exactly what I'm planning to do
Old 09-10-2011, 10:06 AM
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Well...I basically have my lights finished up. Not sure how Im going to seal around the actual HID bulb...but here is my setup.






This is the butyl sealant that TRS sells. I did cut off the outer lip...glad I did. This stuff seals well. Just stretched it slightly all the way around... put the cover on and used a heat gun to barely warm up the sealant and smashed on the cover. Then I just pushed around the sealant on the outsides to make sure it was sealed well

Old 09-10-2011, 12:43 PM
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I used windshield installation urethane to re-install the covers - im sure theres no taking them apart again! i wouldn't suggest using this stuff, anything it touches it pretty much ruins, including your hands!

What kit did you use for the fogs? Did you re-buy a wiring harness or make your own?
Old 09-10-2011, 01:14 PM
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@Stormsearch - do you have a pic of how you sealed the back of the bulb in with the grommet?
Old 09-10-2011, 10:20 PM
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my installed pics






my passenger light rotation is just a hair off... not much I can do about it now...its epoxied.
Old 09-10-2011, 10:24 PM
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got my extra set of new headlights for the retrofit on tues and last night I pulled them apart. They was very easy took about 2 hours to get both lights apart and cleaned up. Used a heat gun, Hyde 5-in-1 painter's tool and screw driver. Plan on tinting the yellow sidemarker with a light coat of VHT-Night Shades. I have a 07 HD and my kit came with a black ring. Can someone tell my what this ring is for and do I have to manual aim my lights or can I use the washer in the kit.
Thanks in advance.


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