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Continued IWE Problems and frustrations

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Old 05-03-2018, 08:27 AM
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Originally Posted by jhui
Must be a normal response from all the Ford dealers, it's my fourth trip and they told me nothing wrong with the IWE, it's normal for it to make the grinding noise... I just don't see my truck getting fix, unless there is a class action lawsuit... maybe that is what it takes to get Ford to act on the issue...
Damn... They must be on drugs or something. Normal for a 50k truck to make a grinding noise? 2 set of gears are grinding together.

Originally Posted by Phyer Phyter
I'm on my 3rd set of iwe's on my '16 F150. My old '12 F150 went 270k with out a single problem w/IWE's
Seems like it's a hit or miss thing... Mine is OK since warmer weather arrived, but it will most likely come back next winter.
Old 05-03-2018, 09:59 AM
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Originally Posted by Eduskator
Damn... They must be on drugs or something. Normal for a 50k truck to make a grinding noise? 2 set of gears are grinding together.



Seems like it's a hit or miss thing... Mine is OK since warmer weather arrived, but it will most likely come back next winter.
Makes sense. It was our warmest day of the spring yesterday when they test drove my truck. As soon as I left the house this morning it was grinding so I drove it in AWD to work because it annoys the hell out of me.
Old 05-06-2018, 10:38 PM
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Originally Posted by Phyer Phyter
I'm on my 3rd set of iwe's on my '16 F150. My old '12 F150 went 270k with out a single problem w/IWE's
Me too. 49,000 miles 16' Lariat.
Old 05-06-2018, 11:10 PM
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It seems they don’t know exactly what’s causing the problem if you guys are having parts replaced multiple times in such a short period. Anyone know of an aftermarket solution to this problem?

Also, does the Raptor have the same design as well?
Old 05-07-2018, 07:41 AM
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Originally Posted by Eric83
It seems they don’t know exactly what’s causing the problem if you guys are having parts replaced multiple times in such a short period. Anyone know of an aftermarket solution to this problem?

Also, does the Raptor have the same design as well?
I was talking with my Service Manager about 2 weeks ago. Seems some of the replacement IWEs have too much grease in them. They've done multiple replacements on trucks as well. The tech removed the excess grease, and the truck smiled. Not saying all of them are like that, but in those cases at my dealer, it helped.
AFAIK, there is no aftermarket fix except for one company, and all they're doing is eliminating the disengage feature, and running them all the time, permanently locking, so your axles, front diff, and drive shaft are always engaged. Might as well just disconnect the vacuum line and do the same for free. Not worth the $ or time IMO.
Yes, the Raptor has the same, right along with the problems.
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Old 05-07-2018, 08:21 AM
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Thanks for the info, John. Always one step ahead of us when it comes to IWE
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Old 05-07-2018, 08:24 AM
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Originally Posted by johnday
I was talking with my Service Manager about 2 weeks ago. Seems some of the replacement IWEs have too much grease in them. They've done multiple replacements on trucks as well. The tech removed the excess grease, and the truck smiled. Not saying all of them are like that, but in those cases at my dealer, it helped.
AFAIK, there is no aftermarket fix except for one company, and all they're doing is eliminating the disengage feature, and running them all the time, permanently locking, so your axles, front diff, and drive shaft are always engaged. Might as well just disconnect the vacuum line and do the same for free. Not worth the $ or time IMO.
Yes, the Raptor has the same, right along with the problems.
Which is similar to me just using the Auto 4wd since it operates from the center diff and front hubs are always in?
Old 05-07-2018, 08:38 AM
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Originally Posted by Eric83


Which is similar to me just using the Auto 4wd since it operates from the center diff and front hubs are always in?
Yes, in 4A the IWE will be engaged, and you'll be turning all that nice stuff. All the power distribution will be thru the transfer case though, transferring power front to rear as it is needed.
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Old 05-07-2018, 08:47 AM
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Here is a way to eliminate the IWE altogether, pretty expensive when all you need to do is pull and plug a vacuum line.
https://www.rcvperformance.com/rcv-u...150-04-up.html
Old 05-07-2018, 09:14 AM
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Originally Posted by johnday
Here is a way to eliminate the IWE altogether, pretty expensive when all you need to do is pull and plug a vacuum line.
https://www.rcvperformance.com/rcv-u...150-04-up.html
Thats great but now the front axles are continuously spinning...


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