Topic Sponsor
General F150 Discussion General Ford F150 truck discussions and questions
Sponsored by:
Sponsored by:

Aluminum failure

Thread Tools
 
Search this Thread
 
Old 11-09-2015, 11:35 PM
  #1  
Junior Member
Thread Starter
 
AppleGuy's Avatar
 
Join Date: Nov 2015
Posts: 2
Likes: 0
Received 3 Likes on 2 Posts
Default Aluminum failure

I bought a 2015 Ford F-150 XLT this past July. At this point it has about 4,600 highway miles on it.

A couple of weekends ago I was slowly traveling across a field and heard a loud bang. There were about 10 lbs of tools in the bed. The next morning I discovered that the sidewall of the bed had pulled away from the floor between the passenger side wheel well and front wall





.

I could see through to the ground and that two fasteners had failed. There was also a symmetrical dimple directly above the failed fasteners.

When I brought it into the dealer they agreed that this was a structural issue that was covered under the warranty.

Shockingly Ford has twice denied the claim, this is not over....
The following users liked this post:
Velosprout (11-10-2015)

Popular Reply

11-11-2015, 11:20 AM
HCFX2013
Beer Gut Extraordinaire
 
HCFX2013's Avatar
 
Join Date: Aug 2011
Location: Canada
Posts: 17,369
Received 2,102 Likes on 1,317 Posts


Default

I've come up with some observations after reading this thread:
  • Something hit that part of the bed, causing the rivets to distort. A good sized hammer could cause that on any truck if it was flying across the bed at 30mph.
  • You're purposely lying about the size of the unsecured load in the bed of your truck and now want somebody else to pay for your f-up.
  • Those are not spot welds, those are rivets that can be easily drilled out and re-riveted in the event that the truck needs a new bedside after an accident.
  • This is not a structural issue, this is the issue of something large & heavy slamming into the side of the box and bending metal. Contrary to popular belief, aluminum is not indestructible and does bend when stuff slams into it.
  • This would happen to a steel truck.

And then there's the: "They don't build 'em like they used to bleghbleghblegh" Nonsense. No, They don't build them like they used to. They're built with a much higher standard of quality now, the difference is that in the '70's trucks were cheap so nobody gave a crap if the bed separated. Nowadays trucks are much more expensive and people aren't going to treat a $50k pickup the same as a cheap 70's truck. They also didn't have the internet in the 70's so people couldn't come online to complain about wind noise.

Could trucks from the 70's tow 12,000lbs, haul 6 people and offer enough luxury and creature comforts to keep the whole family comfortable, all at the same time? Nope. Argument invalid.
Old 11-10-2015, 12:12 AM
  #2  
Junior Member
 
moosehead1's Avatar
 
Join Date: Oct 2015
Location: Colorado Rockies
Posts: 26
Received 7 Likes on 6 Posts
Default

Ouch. Hope that Ford gets it squared sway. Please keep us posted.
Old 11-10-2015, 12:52 AM
  #3  
Senior Member
 
Velosprout's Avatar
 
Join Date: Mar 2015
Location: East Central Illinois
Posts: 1,004
Received 208 Likes on 168 Posts

Default

It looks like a heavy unsecured cargo like a cast iron tractor weight or something like that has slid across the bed and slammed into the side causing the damage with a slight dent above the separated area; which wouldn't be covered by the warranty. But, only 10 pounds of tools wouldn't or shouldn't cause that. It's hard to tell from photos.
The following users liked this post:
tanked_darren (11-10-2015)
Old 11-10-2015, 04:59 AM
  #4  
Senior Member
 
powerranger262's Avatar
 
Join Date: Jun 2011
Location: Hartford, WI
Posts: 4,714
Received 665 Likes on 517 Posts

Default

Don't you guys just love new "trucks?"
Old 11-10-2015, 05:39 AM
  #5  
Senior Member
 
stainlessman's Avatar
 
Join Date: Aug 2015
Location: Maine
Posts: 1,282
Received 366 Likes on 225 Posts

Default

I certainly Love Mine....
The following users liked this post:
robotpepper (11-22-2015)
Old 11-10-2015, 07:02 AM
  #6  
Senior Member
 
miniceptor86's Avatar
 
Join Date: Feb 2015
Location: NE Iowa
Posts: 281
Received 41 Likes on 35 Posts

Default

From the photos it looks like impact damage. Were the ten pounds of tools in a box? If so I can image that the box of tools could easily cause the damage. And I can easily understand that the dealer would side with you and let Ford be the bad guy. But I will have to side with Ford and advise to take a hammer and dolly and pound it back into shape and replace the fasteners. Oh and tie things down, in case of a major accident your ten pounds of tools could have become a lethal projectile impacting you, your passengers, or someone else.
The following 2 users liked this post by miniceptor86:
freddyttt (11-19-2015), Ricktwuhk (11-10-2015)
Old 11-10-2015, 07:56 AM
  #7  
Senior Member
 
bubbabud's Avatar
 
Join Date: Jul 2011
Location: Tonopah. AZ.
Posts: 3,380
Received 502 Likes on 324 Posts

Default

It is obvious it didn't pull away it was knocked apart and loud bang and the dimple [AKA dent] says something hit it pretty hard. Don't blame the truck blame the driver who was going "slowly" off road with Unsecured cargo in the bed.
Old 11-10-2015, 07:56 AM
  #8  
Senior Member
 
Ricktwuhk's Avatar
 
Join Date: Dec 2013
Location: SE Michigan
Posts: 14,966
Received 5,989 Likes on 3,553 Posts

Default

Years ago I was on a fire department rushing to a call. I took a corner at a stoplight, hard right, and stomped on it. The box of cinder blocks I had in the trunk kept going. First dent the shop had seen coming OUT of a vehicle...

Secure your load.
The following users liked this post:
130428 (11-10-2015)
Old 11-10-2015, 08:06 AM
  #9  
Senior Member
 
JCR 56's Avatar
 
Join Date: Jan 2013
Location: KY.
Posts: 3,259
Received 770 Likes on 608 Posts

Default

It don't look like there was much holding the bed together to me, at that point anyway.
Old 11-10-2015, 09:59 AM
  #10  
Large Member
 
F150-Own3r's Avatar
 
Join Date: Oct 2015
Location: Camp Hill, PA
Posts: 59
Received 10 Likes on 9 Posts
Default

Well that sucks. It sure doesn't look like much holding those pieces together that's for sure, built Ford tough and can't take a small impact without tearing apart? Of course I too would have to say the impact of something isn't the trucks fault and shouldn't be covered by warranty. I suggest hitting it back in shape with a big hammer and tig weld some aluminum in there and call it a day.


Quick Reply: Aluminum failure



All times are GMT -4. The time now is 07:13 PM.