Aluminum failure
#1
Aluminum failure
I bought a 2015 Ford F-150 XLT this past July. At this point it has about 4,600 highway miles on it.
A couple of weekends ago I was slowly traveling across a field and heard a loud bang. There were about 10 lbs of tools in the bed. The next morning I discovered that the sidewall of the bed had pulled away from the floor between the passenger side wheel well and front wall
.
I could see through to the ground and that two fasteners had failed. There was also a symmetrical dimple directly above the failed fasteners.
When I brought it into the dealer they agreed that this was a structural issue that was covered under the warranty.
Shockingly Ford has twice denied the claim, this is not over....
A couple of weekends ago I was slowly traveling across a field and heard a loud bang. There were about 10 lbs of tools in the bed. The next morning I discovered that the sidewall of the bed had pulled away from the floor between the passenger side wheel well and front wall
.
I could see through to the ground and that two fasteners had failed. There was also a symmetrical dimple directly above the failed fasteners.
When I brought it into the dealer they agreed that this was a structural issue that was covered under the warranty.
Shockingly Ford has twice denied the claim, this is not over....
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Velosprout (11-10-2015)
Popular Reply
11-11-2015, 11:20 AM
Beer Gut Extraordinaire
I've come up with some observations after reading this thread:
And then there's the: "They don't build 'em like they used to bleghbleghblegh" Nonsense. No, They don't build them like they used to. They're built with a much higher standard of quality now, the difference is that in the '70's trucks were cheap so nobody gave a crap if the bed separated. Nowadays trucks are much more expensive and people aren't going to treat a $50k pickup the same as a cheap 70's truck. They also didn't have the internet in the 70's so people couldn't come online to complain about wind noise.
Could trucks from the 70's tow 12,000lbs, haul 6 people and offer enough luxury and creature comforts to keep the whole family comfortable, all at the same time? Nope. Argument invalid.
- Something hit that part of the bed, causing the rivets to distort. A good sized hammer could cause that on any truck if it was flying across the bed at 30mph.
- You're purposely lying about the size of the unsecured load in the bed of your truck and now want somebody else to pay for your f-up.
- Those are not spot welds, those are rivets that can be easily drilled out and re-riveted in the event that the truck needs a new bedside after an accident.
- This is not a structural issue, this is the issue of something large & heavy slamming into the side of the box and bending metal. Contrary to popular belief, aluminum is not indestructible and does bend when stuff slams into it.
- This would happen to a steel truck.
And then there's the: "They don't build 'em like they used to bleghbleghblegh" Nonsense. No, They don't build them like they used to. They're built with a much higher standard of quality now, the difference is that in the '70's trucks were cheap so nobody gave a crap if the bed separated. Nowadays trucks are much more expensive and people aren't going to treat a $50k pickup the same as a cheap 70's truck. They also didn't have the internet in the 70's so people couldn't come online to complain about wind noise.
Could trucks from the 70's tow 12,000lbs, haul 6 people and offer enough luxury and creature comforts to keep the whole family comfortable, all at the same time? Nope. Argument invalid.
#3
Senior Member
It looks like a heavy unsecured cargo like a cast iron tractor weight or something like that has slid across the bed and slammed into the side causing the damage with a slight dent above the separated area; which wouldn't be covered by the warranty. But, only 10 pounds of tools wouldn't or shouldn't cause that. It's hard to tell from photos.
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tanked_darren (11-10-2015)
#4
Senior Member
Don't you guys just love new "trucks?"
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robotpepper (11-22-2015)
#6
Senior Member
From the photos it looks like impact damage. Were the ten pounds of tools in a box? If so I can image that the box of tools could easily cause the damage. And I can easily understand that the dealer would side with you and let Ford be the bad guy. But I will have to side with Ford and advise to take a hammer and dolly and pound it back into shape and replace the fasteners. Oh and tie things down, in case of a major accident your ten pounds of tools could have become a lethal projectile impacting you, your passengers, or someone else.
#7
Senior Member
It is obvious it didn't pull away it was knocked apart and loud bang and the dimple [AKA dent] says something hit it pretty hard. Don't blame the truck blame the driver who was going "slowly" off road with Unsecured cargo in the bed.
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#8
Senior Member
Years ago I was on a fire department rushing to a call. I took a corner at a stoplight, hard right, and stomped on it. The box of cinder blocks I had in the trunk kept going. First dent the shop had seen coming OUT of a vehicle...
Secure your load.
Secure your load.
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130428 (11-10-2015)
#9
Senior Member
It don't look like there was much holding the bed together to me, at that point anyway.
#10
Large Member
Well that sucks. It sure doesn't look like much holding those pieces together that's for sure, built Ford tough and can't take a small impact without tearing apart? Of course I too would have to say the impact of something isn't the trucks fault and shouldn't be covered by warranty. I suggest hitting it back in shape with a big hammer and tig weld some aluminum in there and call it a day.