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Driveline Clunk

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Old Dec 8, 2020 | 08:34 PM
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Default Driveline Clunk

2016 6 Speed FX4 80,000MI

Notice all the time with speeds over 45MPH when coasting and then reaccelerating you get a clunk in what feels like the drive shaft. Any ideas what could cause this? Or is it normal operation.

happens sometimes under slower speeds, and sometimes when accelerating from a stop.

the truck does have a 2” lift, maybe excessive angles?
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Old Dec 9, 2020 | 12:41 PM
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I have a 2018 3.5 EB, 10 speed with 55,000 km on it and have noticed a similar clunk. Truck is stock height. Intermittent and happens usually at lower speeds when I have let off the throttle and then reengage.
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Old Dec 9, 2020 | 02:22 PM
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2017 3.5 EB 32,000 miles same clunk.
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Old Dec 11, 2020 | 08:27 AM
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2020 2.7/10speed and same clunk.
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Old Dec 11, 2020 | 08:31 AM
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Universal joints most likely, I need to get mine checked (they clunk also) under the bumper to bumper mile warranty
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Old Dec 11, 2020 | 08:33 AM
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Does it mostly happen straight line or during turns?
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Old Dec 11, 2020 | 08:40 AM
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Same here. Every once in a while. (2019 XLT 5.0 24k miles).
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Old Dec 11, 2020 | 09:07 AM
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Happens to me sometimes. It will happen when the driveline unloads. It's really noticable on slight declines but will do it on flat roads. I'm in a 2018 fx4 with 30k. It could be play​​​ in the t-case I'm guessing.

If it were u joints you would here more of a ping noise when you get back on the gas and possibly a squeak as it turns. It wouldn't be intermittent.
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Old Dec 11, 2020 | 09:14 AM
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These drivelines have a lot of slop in them. If you get it just right like letting the gas off right before it changes gears you'll shake the whole truck with the clunk.
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Old Dec 11, 2020 | 10:52 AM
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Same here on my truck. I notice it in town between stop signs when I come slowing to a stop it will sometimes clunk and then when i press the accelerator from a rolling stop it will clunk. I've had this problem since the truck was new, major annoyance but after 5 years, hasnt caused the truck any harm.
I took it to several dealerships who said there was nothing they could do. I eventually contacted the Better Business Bureau and filed a claim against the Ford dealership where I bought the truck. Ford got involved and sent a representative and also found nothing could be done. Ford settled the dispute with the BBB by offering me either a truck buyback or a free extended warranty, I took the extended drive-train warranty which was for an additional 2 years.
There are many threads on clunks in this forum, many of them offering fixes and suggestions that don't work or the threads get off-point. I believe it is too much slop somewhere in the drive train, but have not found any information that has pinned the problem down.

Last edited by Rupert; Dec 11, 2020 at 10:54 AM.
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