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Blocking Off Intercooler Gap In Bumper?

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Old Feb 7, 2019 | 08:34 PM
  #21  
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Originally Posted by Gator9329
I dig the one johnday has that is from ford.
the aftermarket one is nice but not my taste .
now I just have to find out what truck it's from and where to source it.
It’s the stock insert from a 5.0 truck with the back of the closed louvers cut off. The easiest way to cut them is to flip it upside down and cut with a band saw. It sits almost perfectly vertical that way and is easy to cut. You’ll lose the clips for the 4 tabs in the center of the insert. I used double sided tape along the top and bottom to hold it in place and cut the tabs off the bumper so they wouldn’t show.
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Old Feb 7, 2019 | 09:13 PM
  #22  
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Originally Posted by UNBROKEN


It’s the stock insert from a 5.0 truck with the back of the closed louvers cut off. The easiest way to cut them is to flip it upside down and cut with a band saw. It sits almost perfectly vertical that way and is easy to cut. You’ll lose the clips for the 4 tabs in the center of the insert. I used double sided tape along the top and bottom to hold it in place and cut the tabs off the bumper so they wouldn’t show.
Yep, that's what I did, except I used my Dremel with the circular saw type attachment, then cleaned up the edges with my random orbit sander. Just take your time.
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Old Feb 7, 2019 | 09:23 PM
  #23  
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Ezekiel 25:17
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The band saw is cool...lops them all off at once. lol
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Old Feb 7, 2019 | 09:28 PM
  #24  
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No doubt it's faster!!
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Old Feb 7, 2019 | 09:30 PM
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I have a 30 inch light bar where that bumper piece is. Yes, I have an Eco. I have not had any issues with intake temps. No pinging, no knocking...nothing. I typically use mid-grade fuel. I have towed with it on for a few thousand miles...no issues.

That being said, I will be upgrading to an ADD IC.

Last edited by SilentSteel; Feb 7, 2019 at 09:36 PM.
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Old Apr 10, 2026 | 02:54 AM
  #26  
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Originally Posted by SilentSteel
I have a 30 inch light bar where that bumper piece is. Yes, I have an Eco. I have not had any issues with intake temps. No pinging, no knocking...nothing. I typically use mid-grade fuel. I have towed with it on for a few thousand miles...no issues.

That being said, I will be upgrading to an ADD IC.
hey how did this go for you until you swapped the intercooler? Have you swapped? Im in need of replacing my front bumper and I was looking to replace it with a off road style bumper but some of them warn that on ecos they can block airflow to intercooler.. any thoughts? Thanks!
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Old Apr 10, 2026 | 11:18 AM
  #27  
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I know this is an old thread but recently resurrected. It starts off very similar to another thread discussing the front license plate and intercooler air flow. I did this mod and it's free! Of course now that Ohio doesn't require a front plate, it's a non-issue.

https://www.f150forum.com/f118/turbo...1/#post5892409
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