Topic Sponsor
1987 - 1996 F150 Still running strong! Talk about your 8th and 9th generation Ford F150 trucks.

5.0 upper intake removal

Thread Tools
 
Search this Thread
 
Old Aug 15, 2009 | 11:43 AM
  #1  
Boogerburns's Avatar
Thread Starter
Senior Member
 
Joined: Oct 2008
Posts: 385
Likes: 0
From: Powder Springs, GA
Question 5.0 upper intake removal

I read there is a screw in the middle on a search i did, and someone said use a 1/4" drive torx, but they did not say what size!! I am taking it off to get at the lower intake manifold to replace it. I messed the other one up pretty bad. So, if someone would be so kind to relay this knowledge to me that would be awesome! anything I should know replacing this part? I know I have to take everything from the old one and put it on the newer one. It was 38.02 with warranty at pull a part
Reply
Old Aug 15, 2009 | 06:50 PM
  #2  
Good old Bill's Avatar
Senior Member
 
Joined: Feb 2008
Posts: 4,658
Likes: 28
From: Henderson, NV.
Default

Know of the hidden bolts but don't remember the size. A ton of years back they were just allen head screws. Want to help more but memory won't cooperate.
Reply
Old Aug 16, 2009 | 12:23 AM
  #3  
Xbuck's Avatar
Junior Member
 
Joined: Jul 2009
Posts: 14
Likes: 0
Default

The only way i could get in there was with a 1/4 drive socket wrench and some extensions hooked up to a large torx bit. They have them at the parts store pretty cheap. I really dont remeber what size but as soon as i told them what i needed ,he knew what i was talking about. Hope this helps...
Reply
Old Aug 16, 2009 | 12:27 AM
  #4  
Xbuck's Avatar
Junior Member
 
Joined: Jul 2009
Posts: 14
Likes: 0
Default

I found the package the part cam in. It is 1/4" dr. Star Socket T-30
Reply
Old Aug 16, 2009 | 02:44 AM
  #5  
Boogerburns's Avatar
Thread Starter
Senior Member
 
Joined: Oct 2008
Posts: 385
Likes: 0
From: Powder Springs, GA
Default

I have heard T40 and T30, so I got both! whenever I find out I will post it!
Reply
Old Aug 17, 2009 | 09:10 PM
  #6  
Boogerburns's Avatar
Thread Starter
Senior Member
 
Joined: Oct 2008
Posts: 385
Likes: 0
From: Powder Springs, GA
Default

it was a 5/16-18 T40. I replaced it with a 5/16-18 screw. Because I lost the Torx one. its all put back together, just got to put antifreeze and water and the hoses back on and time it! So getting closer!
Reply
Old Mar 5, 2016 | 09:02 PM
  #7  
Legend58's Avatar
Junior Member
 
Joined: Mar 2016
Posts: 1
Likes: 0
Default

Yoo! I come to this forum for help & it is very handy i can rebuild gas engine's but not knowing to much about fuel injection & replacing injector's makes it hard from the old days so now i know a lot about it air flow, sensuous etc. Simple peace of cake. Now i found an easy way to get the hard bolt out in the middle inside the manifold today. Just got done the bolt is called a torx srcew bolt that almost looks like an allen head. Well it was full dirt,oil crap so used a wire brush back & forth cleaned it real good. Ah i could see it then put a drop light from the back of manifold i could see out the front real good & nothing in the way. I didn't even know the name of this bolt until i came to this page in the morning now i'm returning the help. There is no room for a socket wrench up & down because of the way manifold is molded. I even grind down a 1/4 swivel on the side so it would be perfect 45 angel nope no room almost so i went to nearest auto store which was 0'reilly part's. Thier it was hanging near al the wrenches!!! Ahhh yes a long arm hex key t-40 that"s the bolt size for a $ 90 cent's i couldn't believe it. Next to that were 9 of them from t-10 to t-50 for only $ 7 dollars. I got home fast slid my hand under the manifold from the passenger side of manifold & my other hand from the front i took of the throttle valve only 2 screws didn't even unhook wire to it just left it hanging there. Put the long arm in and it turn lose 2 1/2 small turns then used my 2 middle fingers turn out. I jumped up & down the drive way so happy yelling in joy. My neighbors where staring at me. I laughed even harder. I tried everything on this page & 20 others it wouldn't work 1/4 this that socket put this in that no way because of the mold had lines inside when it was made no room.anyway i thought i would just give back something to this page i had a weird mold from factory. Even so thier is no better than this way. I am not in no way putting this type of blot back. I'm gonna use a rugular bolt i can use a box end even if i have to shave the box a little. I know for a fact anyone who try's this way will be jumping to. I always give back. Even if i go water ski at lake massicupic i pickup papers & bottles at the ramp & beach & say thanks lake for all the fun & thanks to all here on this page & others for the time & effort to help us all the legend of lowell mass paul knows all ha ha . Again thanks to all!!!!
Reply
Old Apr 28, 2018 | 08:07 PM
  #8  
Tommy Perkins's Avatar
Junior Member
 
Joined: Apr 2018
Posts: 1
Likes: 0
Default Found it!

New guy, 1st time posting/replying

Came here looking for how to remove the upper manifold of a '93 F-150 5.0. Found out it was a torque bolt and that mine was a T-30. Had to do some rigging with a driver and a long bit, but found it and got it off. I have come to feel, during this rebuild job, that someone should hunt down the designer, that Ford used for this truck, and punch him/her square in the nose.

Thanks everyone for your help. Will definitely be back.
Reply
Old Apr 29, 2018 | 05:55 PM
  #9  
Steve83's Avatar
Member
 
Joined: Jan 2018
Posts: 11,256
Likes: 1,769
From: Memphis, TN, Earth, Milky Way
Default

It's T40.


(phone app link)



(phone app link)


If you don't have an extended bit, this shows how to get a standard (stubby 3/8"-drive) bit in there:


(phone app link)


If the plenum is still off, use this technique:


(phone app link)
Reply
Old Jul 10, 2022 | 08:35 PM
  #10  
user 739200's Avatar
Member
 
Joined: Apr 2020
Posts: 11
Likes: 0
Default Hex top upper plenum

Someone put a hex top bolt into the crevice on the center of the upper plenum of my 1994 Ford F150 5.0 302 engine.
I need supposedly a 1/2-inch socket for a 1/4-inch drive to remove it. Ordered several and none will fit in there.
How do I get it out to remove that upper plenum?
Reply



All times are GMT -4. The time now is 05:11 AM.