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non-working dual tank- where do i start.

Old 03-14-2015, 01:35 PM
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Default non-working dual tank- where do i start.

My little project 91 XLT 2wd is going pretty well, AC, power window, and the starting mystery are all fixed. Not to get the front tank working.

When i switch tanks i don't hear a fuel pump and the gauge falls to empty. Pretty sure there is fuel in the tank.

I checked the selector switch with a meter, it seems fine.

So, besides the selector, what else is common to both the pump and the gauge ?

What is the most likely culprit?

Also, this is 24 year old truck with only 68,000 miles so a lot of pre-ethanol rubber parts have never been replaced. Is that likely to be a big problem?

THanks
Old 03-14-2015, 06:09 PM
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Circuit should go relay, inertia switch, dash switch, pump/sender. If you have power getting through the dash switch, then probably somewhere between there and the pump,or the pump itself.
Look for electrical tape where someone "fixed" something - that's always a dead giveaway.
Old 03-15-2015, 04:10 PM
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The truck has low miles and very little evidence of bad maintenance.

THe wiring and hoses to the tank look unmolested. Likewise under the dash dosn't look tampered with.

However, I look up the fuse for a aux tank and there is an ampty slot- I don't mean there's no fuse but rather there is no electrical contact for a fuse.

i pulled the panel out, no stray wires no evidence anyone hacked into it.
Old 03-15-2015, 04:59 PM
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One fuse for both tanks. Read "just call me Sean"'s sticky post on obd1 codes (top of the page).
There is a diagram with green arrows all over it. That will show you how to ground the pump. If it doesn't kick when you do that you'll probably have to consider a new pump.
It could be that everything works fine and the pump is screwed. Or there may be a wiring issue right at the pump.


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