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There is a fix for the condensation build up in the intercooler!

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Old 04-10-2014, 05:32 PM
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Originally Posted by Tuner Boost
Ho about a broken piston from hydrolock? Customer had the shudder, and after one recent episode had low power and misfires after it. Checked plugs and coils, all fine. Did comp test and #5 was low. dropped boroscope in the cylinder and all looked fine, so yesterday dropped engine out and removed heads. All looked good excep #5 had some slight scouring (engine made NO noise or knocking). So dropped oil pan and found chunks of piston, pulled pistons and here is what we found:

Drill hole would have prevented this, but he had TSB's done and was told there was no issue anymore. Out of warranty also.
Let me guess. It was raining or foggy and he has been driving at least an hour.

Even if this isn't true and it was just a regular spring day you have yet to provide a good explanation why these issues are seasonal if your theory is correct.

Why have I not seen a report of a shudder/misfire/hydrolock in winter if that is the time of year when the flawed PCV system should be dumping extra water in the CAC based on what the cans catch? Why is it always spring warm weather when threads complaining about the misfire show up every year?

2+2=4

Until you come up with a good explanation why this is the case you have nothing but a theory.
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Old 04-10-2014, 05:54 PM
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Also how tuned was this truck? Cause the chance of hydrolock even if you experience the issue is extremely low.

And I also wonder why the first stop is a speed shop? I know if it were me I'd be having a nice chat with my dealer and Ford.
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Old 04-10-2014, 06:01 PM
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Finally found the fix to the condensation.
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Last edited by Z7What; 04-10-2014 at 09:00 PM.
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Old 04-10-2014, 07:59 PM
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Bone stock truck, no tune, no CAI, no drill hole, and no rain. Small biz owner. Temps in the 70's here. Is out of warranty and he already had all the TSB's done over the past year. We are not a speed shop. We are a R&D and production facility. We design and manufacture products for the aftermarket as well as some OEM.
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Old 04-10-2014, 08:17 PM
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Originally Posted by Tuner Boost
Bone stock truck, no tune, no CAI, no drill hole, and no rain. Small biz owner. Temps in the 70's here. Is out of warranty and he already had all the TSB's done over the past year. We are not a speed shop. We are a R&D and production facility. We design and manufacture products for the aftermarket as well as some OEM.
It's convenient that you keep finding all these broken and faulty Eco's at your shop.
I'm sure there are many other mechanics in this forum but they never seem to find any broken Eco's at their shops!
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Old 04-10-2014, 08:42 PM
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Originally Posted by MadocHandyman
It's convenient that you keep finding all these broken and faulty Eco's at your shop.
I'm sure there are many other mechanics in this forum but they never seem to find any broken Eco's at their shops!
This is the first one....can you point to any where I have shown another?

https://www.f150forum.com/f70/first-...lew-up-208912/
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Old 04-10-2014, 08:50 PM
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Originally Posted by Tuner Boost
This is the first one....can you point to any where I have shown another? https://www.f150forum.com/f70/first-...lew-up-208912/
You're kidding right? You've been posting "terrible" pictures all over the internet of bad valves, dirty CACs etc,etc.
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Old 04-10-2014, 08:55 PM
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Another Ecoboost "issue" only a catch can will fix... Where have we seen this before?
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Old 04-10-2014, 09:02 PM
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Only had to search for a few minutes to find many threads on catastrophic engine failure here....and dirty valves are hardly "broken" engines.

read page 1, and then to the page Ford diagnoses it:

https://www.f150forum.com/f70/blown-...inside-170270/

https://www.f150forum.com/f70/blown-...70270/index10/

I'd say the guy I showed pictures of got away pretty easy as only the piston and rod assy needed replaced.
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Old 04-10-2014, 09:07 PM
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So the catch can prevents:
- wot shudder/mis-fire
- poor fuel mileage
- power loss with mileage
- valve deposits
- acid, water, fuel in the oil
- broken pistons
- bent rods
- worn out valves and valve guides
- pre-ignition
- piston deposits
- catalytic converter faults
- compressor wheel erosion

Did I miss anything? That's quite a dragon that needs slaying!
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